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AT-322
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
Output Shaft, Output Gear, Idler Gear, Reduction Pinion Gear and Bearing Retainer
INFOID:0000000005928300
COMPONENTS
HR16DE engine models
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1. Idler gear 2. Idler gear bearing 3. Reduction pinion gear adjusting
shim
4. Reduction pinion gear bearing 5. Reduction pinion gear 6. Output shaft bearing
7. Seal ring 8. Bearing retainer 9. Output shaft
10. Seal ring 11. Output gear adjusting spacer 12. Output gear bearing
13. Output gear 14. Lock nut
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REPAIR FOR COMPONENT PARTSAT-323
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MR18DE engine models
DISASSEMBLY
1. Remove seal rings (1) from output shaft (2) and bearing retainer (3).
• HR16DE engine models
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1. Lock nut 2. Idler gear3. Idler gear bearing
4. Reduction pinion gear adjusting shim 5. Reduction pinion gear bearing 6. Reduction pinion gear
7. Seal ring 8. Snap ring9. Radial needle bearing
10. Bearing retainer 11. Thrust needle bearing 12. Seal ring
13. Output shaft 14. Output shaft bearing15. Output shaft adjusting shim
JPDIA0288ZZ
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AT-324
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
• MR18DE engine models
2. Remove output shaft bearing according to the following procedures.
a. HR16DE engine models
i. Set output shaft bearing inner race (1) on suitable tool (A) and set suitable tool (B) on output shaft (2), and oress output shaft to
remove output shaft bearing inner race.
CAUTION:
• Set a suitable tool (A) on output shaft bearing inner race.
ii. Set Tool (A) on output shaft bearing outer race, and remove out- put shaft bearing outer race from bearing retainer (1).
b. MR18DE engine models
i. Remove output shaft bearing from output shaft with suitable tools.
CAUTION:
• Always replace bearing with a new one when removed
• Do not damage output shaft.
3. Remove output gear bearing (HR16DE engine models) or radial bearing (MR18DE engine models) according to the following
procedures.
a. HR16DE engine models
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Tool number A: KV381054S0 (J-34286)
SCIA7993E
SAT165F
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REPAIR FOR COMPONENT PARTSAT-325
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i. Insert suitable tool (A) between the mating surfaces of output gear (1) and output gear bearing inner race (2), and enlarge the
gap.
CAUTION:
Be careful not to damage output gear (1).
ii. Set suitable tool (B) on output gear (1), and remove output gear bearing inner race (2) with a suitable tool (C) as shown.
iii. Set Tool (A) on output gear bearing outer race (1), and remove output gear bearing outer race from bearing retainer (2).
b. MR18DE engine models
i. Remove snap ring (1) using suit able tool from bearing retainer
(2).
ii. Remove radial needle bearing from bearing retainer (1) using Tool (A).
SCIA7042E
SCIA7043E
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Tool number A: KV381054S0 (J-34286)
SCIA7993E
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REPAIR FOR COMPONENT PARTSAT-327
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• Make sure bearings roll freely and are free from noise, cracks, pit- ting or wear. Replace if necessary.
CAUTION:
When replacing taper roller bearing, replace outer and inner
race as a set.
Seal Ring Clearance
• Install new seal rings (1) to output shaft (2) and bearing retainer (3).
- HR16DE engine models
- MR18DE engine models
• Measure clearance (A) between each seal ring and ring groove of output shaft. If not within allowable limit,replace output shaft.
• Measure clearance (A) between seal ring and ring groove of bearing retainer. If not within allowable limit,
replace bearing retainer.
ASSEMBLY
SPD715
SCIA7045E
SAT652D
Standard clearance and allowable limit:
Refer to AT-379, "
Output Shaft".
Standard clearance and allowable limit: Refer to AT-379, "
Bearing Retainer".
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AT-328
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
1. Set Tool (A) on reduction pinion gear bearing inner race, andpress reduction pinion gear to reduction pinion gear bearing
inner race.
CAUTION:
Apply ATF to reduction pini on gear bearing inner race.
2. Install reduction pinion gear bearing outer race on transaxle case. Refer to "COMPONENTS" .
•Check reduction pinion gear bearing preload. Refer to AT-
349, "Adjustment (1) (For MR18DE Engine Models)"
3. Set Tool (A) and a suitable tool (B) on idler gear bearing inner
race (1), and press idler gear bearing inner race (1) to idler gear
(2).
CAUTION:
• Do not reuse idler gear bearing.
• Apply ATF to idler gear bearing.
4. Set Tool (A) on idler gear bearing outer race, and drive idler gear bearing outer race into transaxle case.
CAUTION:
• Do not reuse idler gear bearing.
• Apply ATF to idler gear bearing.
5. Install output shaft bearing according to the following procedures.
a. HR16DE engine models Tool number : ST35272000 (J-26092)
SCIA7995E
SAT651D
Tool number : ST35272000 (J-26092)
SCIA7046E
Tool number : ST37830000 ( — )
SCIA8031E
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REPAIR FOR COMPONENT PARTSAT-329
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i. Set a suitable tool (A) and (B) on output shaft bearing (1), and press output shaft (2) to output shaft bearing inner race.
CAUTION:
• Set suitable tool on outp ut shaft bearing inner race.
ii. Set suitable tool (A) on output shaft bearing outer race, and drive output shaft bearing outer race to bearing retainer.
b. MR18DE engine models
i. Set Tool on output shaft bearing, and press output shaft bearing to output shaft.
CAUTION:
• Set Tool on output shaft bearing inner race.
• Do not reuse output shaft bearing.
• Apply ATF to output shaft bearing.
6. Install output gear bearing (HR16DE engine models) or radial needle bearing (MR18DE engine models) according to the following procedures.
a. HR16DE engine models
i. Set Tool (A) and suitable tool (B) on output gear bearing (1), and press output gear bearing to output gear (2).
CAUTION:
Set Tool (A) on output gear bearing inner race.
SCIA7048E
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Tool number : ST35321000 ( — )
SAT863D
Tool number : ST35272000 (J-26092)
SCIA7047E
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AT-330
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
ii. Set Tool on output gear bearing outer race, and drive outputgear bearing outer race to bearing retainer.
b. MR18DE engine models
i. Set drift [commercial service tool] on radial needle bearing, and press radial needle bearing into bearing retainer.
ii. Install snap ring to bearing retainer using suitable tool.
7. After packing ring grooves with petroleum jelly, carefully install new seal rings (1) on output shaft (2) and bearing retainer (3).
• HR16DE engine modelsTool number : ST33400001 (J-26082)
SCIA0268E
SAT658D
SAT659D
SCIA7049E
Revision: May 2010
2011 Versa