ENGINE ASSEMBLYEM-101
< UNIT REMOVAL AND INSTALLATION >
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5. Remove A/T assembly. Refer to
TM-205, "2WD : Exploded View" (2WD models) or TM-208, "4WD :
Exploded View" (4WD models).
6. Remove steering gear assembly. Refer to ST-41, "
Exploded View".
7. Remove front final drive assembly. Refer to DLN-162, "
Exploded View".
8. Remove exhaust manifold. Refer to EM-40, "
Exploded View".
9. Remove alternator. Refer to CHG-25, "
Exploded View".
Engine Room LH
1. Remove air cleaner and air duct. Refer to EM-27, "Exploded View".
2. Remove A/C compressor. Refer to HA-30, "
Exploded View".
3. Disconnect fuel feed hose and EVAP hose. Refer to EM-43, "
Exploded View".
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leakage.
Engine Room RH
1. Remove power steering oil pump and reservoir tank. Refer to ST-48, "Exploded View".
2. Disconnect heater hose at heater core side, and fit a plug onto hose end to prevent engine coolant leak-
age.
3. Disconnect ground cable.
4. Disconnect all clips and connectors of the engine harness from vehicle side.
Removal Work
1. Install alternator bracket. Refer to CHG-25, "Exploded View".
Temporarily tighten mounting bolts.
2. Remove intake manifold. Refer to EM-30, "
Exploded View".
3. Remove starter motor. Refer to STR-17, "
Exploded View".
4. Install engine slingers.
5. Lift using a hoist and secure the engine in position.
6. Remove engine mounting bracket (LH, RH) and engine mounting insulator (LH, RH). Refer to EM-98,
"Exploded View".
7. Remove the engine from the vehi cle, avoid interference with the
vehicle body.
CAUTION:
Before and during lifting, always check that any har-
nesses are left connected.
Never damage engine mounti ng insulator and avoid oil/
grease smearing or spills onto engine mounting insulator.
A Engine front slinger (bank 2) B Engine rear slinger C Engine front slinger (bank 1)
Slinger bolts:
: 45.0 N·m (4.6 kg-m, 33 ft-lb)
JPBIA3970ZZ
JPBIA3497ZZ
Revision: 2010 May2011 QX56
EXL-2
EXTERIOR LAMP BATTERY SAVER SYSTEM :
System Description .................................................
21
DIAGNOSIS SYSTEM (BCM) ............................22
COMMON ITEM ..................................................... ...22
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) ................................................. ...
22
HEADLAMP ........................................................... ...23
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ..........................................................
23
FLASHER ............................................................... ...25
FLASHER : CONSULT-III Function (BCM -
FLASHER) ..............................................................
25
DIAGNOSIS SYSTEM (IPDM E/R) ....................27
Diagnosis Description .......................................... ...27
CONSULT-III Function (IPDM E/R) ........................29
DIAGNOSIS SYSTEM (AFS) .............................32
CONSULT-III Function (ADAPTIVE LIGHT) ........ ...32
ECU DIAGNOSIS INFORMATION ..............34
BCM, IPDM E/R .............................................. ...34
List of ECU Reference ......................................... ...34
AFS CONTROL UNIT ........................................35
Reference Value .................................................. ...35
Fail-Safe .................................................................38
DTC Inspection Priority Chart .................................39
DTC Index ..............................................................39
WIRING DIAGRAM .....................................40
EXTERIOR LIGHTING SYSTEM .................... ...40
Wiring Diagram .................................................... ...40
BASIC INSPECTION ...................................59
DIAGNOSIS AND REPAIR WORKFLOW ...... ...59
Work Flow ............................................................ ...59
INSPECTION AND ADJUSTMENT ...................61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (AFS CONTROL UNIT) .............. ...
61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (AFS CONTROL UNIT) : De-
scription ..................................................................
61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (AFS CONTROL UNIT) : Special
Repair Requirement ...............................................
61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (HEIGHT SENSOR) ................... ...
61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (HEIGHT SENSOR) : Descrip-
tion ....................................................................... ...
61
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT (HEIGHT SENSOR) : Special
Repair Requirement ............................................. ...
61
LEVELIZER ADJUSTMENT ......................................61
LEVELIZER ADJUSTMENT : Description ..............61
LEVELIZER ADJUSTMENT : Special Repair Re-
quirement ............................................................. ...
61
DTC/CIRCUIT DIAGNOSIS ........................63
B2503, B2504 SWIVEL ACTUATOR ............. ...63
DTC Logic ............................................................ ...63
Diagnosis Procedure ...............................................64
Component Inspection ............................................67
B2513 HEIGHT SENSOR UNUSUAL [FR] .......68
DTC Logic ............................................................ ...68
Diagnosis Procedure ...............................................68
B2514 HEIGHT SENSOR UNUSUAL [RR] .......71
DTC Logic ............................................................ ...71
Diagnosis Procedure ...............................................71
B2516 SHIFT SIGNAL [P, R] ............................74
DTC Logic ............................................................ ...74
Diagnosis Procedure ...............................................74
B2517 VEHICLE SPEED SIGNAL ....................75
DTC Logic ............................................................ ...75
Diagnosis Procedure ...............................................75
B2519 LEVELIZER CALIBRATION ..................76
DTC Logic ............................................................ ...76
Diagnosis Procedure ...............................................76
B2521 ECU CIRCUIT ........................................77
DTC Logic ............................................................ ...77
Diagnosis Procedure ...............................................77
C0126 STEERING ANGLE SENSOR SIGNAL ...80
DTC Logic ............................................................ ...80
Diagnosis Procedure ...............................................80
C0428 STEERING ANGLE SENSOR CALI-
BRATION ...........................................................
81
DTC Logic ............................................................ ...81
Diagnosis Procedure ...............................................81
U1000 CAN COMM CIRCUIT ............................82
Description ........................................................... ...82
DTC Logic ...............................................................82
Diagnosis Procedure ...............................................82
U1010 CONTROL UNIT (CAN) .........................83
DTC Logic ............................................................ ...83
Diagnosis Procedure ...............................................83
POWER SUPPLY AND GROUND CIRCUIT .....84
AFS CONTROL UNIT ............................................. ...84
AFS CONTROL UNIT : Diagnosis Procedure .........84
Revision: 2010 May2011 QX56
EXL-28
< SYSTEM DESCRIPTION >[XENON TYPE]
DIAGNOSIS SYSTEM (IPDM E/R)
Concept of auto active test
IPDM E/R starts the auto active test with the door
switch signals transmitted by BCM via CAN communica-
tion. Therefore, the CAN communication line between IPDM E/R and BCM is considered normal if the auto
active test starts successfully.
The auto active test facilitates troubleshooting if any systems controlled by IPDM E/R cannot be operated.
Diagnosis chart in auto active test
5 Headlamp LO for 10 seconds →HI ON ⇔ OFF 5 times
6 A/C compressor (magnet clutch) ON ⇔ OFF 5 times
Operation
sequence Inspection location Operation
JMMIA0492GB
Symptom Inspection contents Possible cause
Rear window defogger does not operate Perform auto active test.
Does the rear window defog-
ger operate?YES BCM signal input circuit
NO Rear window defogger
Rear window defogger
ground circuit
Harness or connector be- tween IPDM E/R and rear
window defogger
IPDM E/R
Any of the following components do not operate
Parking lamp
License plate lamp
Tail lamp
Side marker lamp
Front fog lamp
Headlamp (HI, LO)
Front wiper (HI, LO) Perform auto active test.
Does the applicable system
operate?YES BCM signal input circuit
NO Lamp or motor
Lamp or motor ground cir-
cuit
Harness or connector be- tween IPDM E/R and appli-
cable system
IPDM E/R
A/C compressor does not operate Perform auto active test.
Does the magnet clutch oper-
ate?YES
A/C auto amp. signal input
circuit
CAN communication signal
between A/C auto amp. and
ECM
CAN communication signal
between ECM and IPDM E/
R
NO Magnet clutch
Harness or connector be-
tween IPDM E/R and mag-
net clutch
IPDM E/R
Revision: 2010 May2011 QX56
EXL-36
< ECU DIAGNOSIS INFORMATION >[XENON TYPE]
AFS CONTROL UNIT
Te r m i n a l N o .
(Wire color) Description
ConditionVa l u e
(Approx.)
+ − Signal name Input/
output
1
(GR) Ground Ignition power supply Input The ignition switch ON Battery voltage
2
(LG/B) Ground
Right swivel position sensor
ground Input The ignition switch ON 0 V
3
(GR/
R) Ground AFS switch signal Input AFS switch
ON Battery voltage
OFF 0 V
4
(Y/R) Ground
Right swivel position sensor
power supply Output The ignition switch ON 5 V
5
(L/Y) Ground Front height sensor power
supply Output The ignition switch ON 5 V
6
(LG/R) Ground Rear height sensor power
supply
Output The ignition switch ON 5 V
7
(P) Ground CAN-L
Input/
output ——
8
(B/O) Ground Rear height sensor ground Input The ignition switch ON 0 V
9
(GR) Ground
Right swivel position sensor
signal Output
Right headlamp
swivel angle 0
° 1.0 V
15 ° 2.8 V
10
(B/W) Ground Front height sensor ground Input The ignition switch ON 0 V
11
(R) Ground Right swivel motor 1-phase (
−)Output Right headlamp
swivel
ActivationReference waveform
8 - 12 V
13
(B) Ground Right swivel motor 2-phase (
−)Output Right headlamp
swivel
Stopped 9.5 - 11.5 V
15
(W) Ground Left swivel motor 1-phase (+) Output Left headlamp swivel Activation Reference waveform
8 - 12 V
17
(G) Ground Left swivel motor 2-phase (+) Output Left headlamp swivel Stopped 9.5 - 11.5 V
19
(SB) Ground Right levelizer signal Output Right headlamp lev-
eling
Unloaded ve-
hicle condition
7.5 V
Leveling oper-
ation down-
ward edge 7.3 V
SKIB2408J
SKIB2408J
Revision: 2010 May2011 QX56
AFS CONTROL UNITEXL-37
< ECU DIAGNOSIS INFORMATION > [XENON TYPE]
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(V) Ground Front height sensor signal Output Vehicle rear height Unloaded ve-
hicle condition
3.5 V
Low (Leveling
operation
downward
edge) 1.6 V
24
(L/O) Ground Left swivel position sensor
power supply Output The ignition switch ON 5 V
25
(B) Ground Ground — The ignition switch ON 0 V
27
(BR/Y) Ground
Left swivel position sensor
ground Input The ignition switch ON 0 V
28
(R/G) Ground Rear height sensor signal Output Vehicle rear height Unloaded ve-
hicle condition
3.2 V
Low (Leveling
operation
downward
edge) 1.5 V
29
(BR/ W) Ground
Left swivel position sensor sig-
nal OutputLeft headlamp swivel
angle 0
° 1.0 V
17 ° 3.0 V
30
(L) Ground CAN-H Input/
output ——
32
(G) Ground Right swivel motor 2-phase (+) Output Right headlamp
swivelActivationReference waveform
8 - 12 V
34
(W) Ground Right swivel motor 1-phase (+) Output Right headlamp
swivelStopped 9.5 - 11.5 V
36
(R) Ground Left swivel motor 2-phase (
−) Output Left headlamp swivel Activation Reference waveform
8 - 12 V
38
(B) Ground Left swivel motor 1-phase (
−) Output Left headlamp swivel Stopped 9.5 - 11.5 V
40
(GR/L) Ground Left levelizer signal Output Right headlamp lev-
elingUnloaded ve-
hicle condition
7.5 V
Leveling oper-
ation down-
ward edge 7.3 V
Te r m i n a l N o .
(Wire color) Description
ConditionVa l u e
(Approx.)
+
− Signal name Input/
output
SKIB2408J
SKIB2408J
Revision: 2010 May2011 QX56
EXL-64
< DTC/CIRCUIT DIAGNOSIS >[XENON TYPE]
B2503, B2504 SWIVEL ACTUATOR
7. Stop the vehicle.
8. Perform the self-diagnosis with CONSULT-III.
Is DTC
“B2504” detected?
YES >> Refer to
EXL-64, "Diagnosis Procedure".
NO >> Refer to GI-40, "
Intermittent Incident".
Diagnosis ProcedureINFOID:0000000006213930
1.CHECK SWIVEL POSITION SENSOR SIGNAL INPUT
1. Turn ignition switch ON.
2. Check voltage between AFS control unit harness connector and ground.
Is the measurement value within the standard value?
YES >> GO TO 2.
Less than the standard value >>GO TO 6.
Higher than the standard value>>GO TO 9.
2.CHECK SWIVEL MOTOR
Check swivel motor. EXL-67, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace front combination lamp.
3.CHECK SWIVEL MOTOR OPEN CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect AFS control unit connector and headlamp swivel actuator connector.
3. Check continuity between AFS control unit har ness connector and headlamp swivel actuator harness
connector.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harnesses.
4.CHECK SWIVEL MOTOR SHORT CIRCUIT
Check continuity between AFS c ontrol unit harness connector and ground.
(+)
(− ) Vo l ta g e
(Approx.)
AFS control unit
Connector Terminal
RH M135 9
Ground 0.25 - 4.75 V
LH 29
AFS control unit Headlamp swivel
actuator Continuity
Connector Terminal Connector Terminal
RH M135 11
E123 8
Existed
13 7
32 3
34 4
LH 15
E122 3
17 4
36 8
38 7
Revision: 2010 May2011 QX56
B2503, B2504 SWIVEL ACTUATOREXL-65
< DTC/CIRCUIT DIAGNOSIS > [XENON TYPE]
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Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harnesses.
5.CHECK SWIVEL MOTOR CIRCUIT VOLTAGE OUTPUT
1. Connect AFS control unit connector.
2. Start the engine.
3. Turn the headlamp ON.
4. Select “LOW BEAM TEST RIGHT” or “LOW BEAM TEST LEFT” of ADAPTIVE LIGHT active test item.
5. With operating the test item, check voltage between AFS control unit harness connector and ground.
Is the inspection result normal?
YES >> Replace front combination lamp.
NO >> Replace AFS control unit. Refer to EXL-135, "
Removal and Installation"
6.CHECK SWIVEL POSITION SENSOR POWER SUPPLY CIRCUIT INPUT VOLTAGE
1. Turn ignition switch OFF.
2. Disconnect headlamp swivel actuator connector.
3. Turn ignition switch ON.
4. Check voltage between headlamp swivel actuator harness connector and ground.
AFS control unit
GroundContinuity
Connector Terminal
RH M135 11
Not existed
13
32
34
LH 15
17
36
38
(+)
(− ) Condition Vo l ta g e
(Approx.)
AFS control unit
Connector Terminal
RH
M135 11
Ground Swivel motor Active
8 - 12 V
32
LH 15
36
RH 13
Stop 9.5 - 11.5 V
34
LH 17
38
SKIB2408J
(+)
(− ) Vol tag e
(Approx.)
Headlamp swivel actuator
Connector Terminal
RH E123 2Ground5 V
LH E122
Revision: 2010 May2011 QX56
EXL-66
< DTC/CIRCUIT DIAGNOSIS >[XENON TYPE]
B2503, B2504 SWIVEL ACTUATOR
Is the inspection result normal?
YES >> GO TO 7.
NO >> GO TO 8.
7.CHECK SWIVEL POSITION SENSOR SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect AFS control unit connector.
3. Check continuity between AFS control unit har ness connector and headlamp swivel actuator harness
connector.
4. Check continuity between AFS control unit harness connector and ground.
Is the inspection result normal?
YES >> Replace front combination lamp.
NO >> Repair or replace harnesses.
8.CHECK SWIVEL POSITION SE NSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect AFS control unit connector.
3. Check continuity between AFS control unit har ness connector and headlamp swivel actuator harness
connector.
4. Check continuity between AFS control unit harness connector and ground.
Is the inspection result normal?
YES >> Replace AFS control unit. Refer to EXL-135, "Removal and Installation"
NO >> Repair or replace harnesses.
9.CHECK SWIVEL POSITION SENSOR GROUND CIRCUIT VOLTAGE OUTPUT
Check voltage between AFS control unit harness connector and ground.
AFS control unit Headlamp swivel actuator Continuity
Connector Terminal Connector Terminal
RH M135 9E123
1 Existed
LH 29 E122
AFS control unit GroundContinuity
Connector Terminal
RH M135 9
Not existed
LH 29
AFS control unit Headlamp swivel actuator Continuity
Connector Terminal Connector Terminal
RH M135 4E123
2 Existed
LH 24 E122
AFS control unit GroundContinuity
Connector Terminal
RH M135 4
Not existed
LH 24
(+)
(− ) Vo l ta g e
(Approx.)
AFS control unit
Connector Terminal
RH M135 2
Ground 0 V
LH 27
Revision: 2010 May2011 QX56