SCS-48
< PRECAUTION >[AIR LEVELIZER CONTROL SYSTEM]
PRECAUTIONS
5. When the repair work is completed, re-connect bot
h battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button igniti on switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-III.
Precaution for Procedure without Cowl Top CoverINFOID:0000000006256139
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precaution for Air Levelizer Control SystemINFOID:0000000006256038
Never allow water and dust to enter the inside of air compressor.
Never disassemble the vehicle height sensor.
PIIB3706J
Revision: 2010 May2011 QX56
SEC-24
< SYSTEM DESCRIPTION >[WITH INTELLIGENT KEY SYSTEM]
DIAGNOSIS SYSTEM (BCM)
SELF-DIAG RESULT
Refer to
BCS-57, "DTCIndex".
DATA MONITOR
PW DOWN SET Unlock button pressing time on Intelligent Key button can be selected from the following with
this mode
MODE 1: 3 sec
MODE 2: Non-operation
MODE 3: 5 sec
WELCOME LIGHT SELECT Welcome light function mode can be selected from the following with this mode
Puddle/Outside Handle
Room lamp
Head & Tail Lamps (this item is displayed, but cannot be used)
Heart Beat
WELCOME LIGHT OP SET Welcome light function mode can be changed to operation with this mode
On: Operate
Off: Non-operation
Monitor item Description
Monitor Item Condition
REQ SW -DR Indicates [On/Off] condition of door request switch (driver side)
REQ SW -AS Indicates [On/Off] condition of door request switch (passenger side)
REQ SW -BD/TR Indicates [On/Off] condition of back door request switch
PUSH SW Indicates [On/Off] condition of push-button ignition switch
CLUTCH SW NOTE:
This item is displayed, but cannot be monitored
BRAKE SW 1 Indicates [On/Off]* condition of stop lamp switch power supply
BRAKE SW 2 Indicates [On/Off] condition of stop lamp switch
DETE/CANCL SW Indicates [On/Off] condition of P position
SFT PN/N SW Indicates [On/Off] condition of P or N position
S/L -LOCK Indicates [On/Off] condition of steering lock unit (LOCK)
S/L -UNLOCK Indicates [On/Off] condition of steering lock unit (UNLOCK)
S/L RELAY -F/B Indicates [On/Off] condition of steering lock relay
UNLK SEN -DR Indicates [On/Off] condition of driver door UNLOCK status
PUSH SW -IPDM Indicates [On/Off] condition of push-button ignition switch
IGN RLY1 -F/B Indicates [On/Off] condition of ignition relay 1
DETE SW -IPDM Indicates [On/Off] condition of P position
SFT PN -IPDM Indicates [On/Off] condition of P or N position
SFT P -MET Indicates [On/Off] condition of P position
SFT N -MET Indicates [On/Off] condition of N position
ENGINE STATE Indicates [Stop/Stall/Crank/Run] condition of engine states
S/L LOCK-IPDM Indicates [On/Off] condition of steering lock unit (LOCK)
S/L UNLK-IPDM Indicates [On/Off] condition of steering lock unit (UNLOCK)
S/L RELAY-REQ Indicates [On/Off] condition of steering lock relay
VEH SPEED 1 Display the vehicle speed signal received from combination meter by numerical value [Km/h]
VEH SPEED 2 Display the vehi cle speed signal received from ABS or VDC or TCM by numerical value [Km/h]
DOOR STAT-DR Indicates [LOCK/READY/UNLK] condition of unlock sensor
DOOR STAT-AS Indicates [LOCK/READY/UNLK] condition of passenger side door status
ID OK FLAG Indicates [Set/Reset] condition of key ID
PRMT ENG STRT Indicates [Set/Reset] condition of engine start possibility
Revision: 2010 May2011 QX56
PRECAUTIONSSR-3
< PRECAUTION >
C
DE
F
G
I
J
K L
M A
B
SR
N
O P
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Battery ServiceINFOID:0000000006113045
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prev ent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
Occupant Classification SystemINFOID:0000000006113047
Replace occupant classification system control uni t and passenger front seat cushion as an assembly.
Refer to SE-105, "
Exploded View".
ServiceINFOID:0000000006113046
Never use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
Before servicing the SRS, turn ignition switch OFF, disconnect battery negative terminal and wait at least 3
minutes.
For approximately 3 minutes after the battery negative termi nal is removed, it is still possible for the air bag
and seat belt pre-tensioner to deploy. Therefore, never work on any SRS connectors or wires until at least 3
minutes have elapsed.
Diagnosis sensor unit must always be installed with their arrow marks “ ⇐” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities, or rust before installa-
tion and replace as required.
The spiral cable must be aligned in the neutral position since its rotations are limited. Never turn steering
wheel and column after removal of steering gear.
Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad side facing upward and seat mounted front side air bag m odule standing with the stud bolt side facing downward.
Perform self-diagnosis to check entire SRS fo r proper function after replacing any components.
After air bag deploys, the front instrument panel assembly should be replaced if damaged.
Always replace instrument panel pad following front passenger air bag deployment.
Revision: 2010 May2011 QX56
TM-1
TRANSMISSION & DRIVELINE
CEF
G H
I
J
K L
M
SECTION TM
A
B
TM
N
O P
CONTENTS
TRANSAXLE & TRANSMISSION
7AT: RE7R01B
PRECAUTION ................ ...............................
6
PRECAUTIONS .............................................. .....6
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
6
General Precautions .................................................6
Service Notice or Precaution .....................................7
PREPARATION ............................................8
PREPARATION .............................................. .....8
Special Service Tool ........................................... ......8
Commercial Service Tool ..........................................9
SYSTEM DESCRIPTION .............................10
COMPONENT PARTS ................................... ....10
A/T CONTROL SYSTEM ...........................................10
A/T CONTROL SYSTEM : Component Parts Lo-
cation ................................................................... ....
10
A/T CONTROL SYSTEM : Component Descrip-
tion ...................................................................... ....
11
A/T CONTROL SYSTEM : TCM .............................12
A/T CONTROL SYSTEM : Transmission Range
Switch .................................................................. ....
12
A/T CONTROL SYSTEM : Input Speed Sensor .....12
A/T CONTROL SYSTEM : Output Speed Sensor ....12
A/T CONTROL SYSTEM : A/ T Fluid Temperature
Sensor ................................................................. ....
12
A/T CONTROL SYSTEM : Input Clutch Solenoid
Valve ................................................................... ....
12
A/T CONTROL SYSTEM : Front Brake Solenoid
Valve ................................................................... ....
12
A/T CONTROL SYSTEM : Direct Clutch Solenoid
Valve ................................................................... ....
12
A/T CONTROL SYSTEM : High and Low Reverse
Clutch Solenoid Valve ......................................... ....
13
A/T CONTROL SYSTEM : Low Brake Solenoid
Valve .................................................................... ....
13
A/T CONTROL SYSTEM : Anti-interlock Solenoid
Valve ........................................................................
13
A/T CONTROL SYSTEM : 2346 Brake Solenoid
Valve ........................................................................
13
A/T CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve ......................................... ....
13
A/T CONTROL SYSTEM : Line Pressure Solenoid
Valve .................................................................... ....
13
A/T CONTROL SYSTEM : Accelerator Pedal Po-
sition Sensor ........................................................ ....
13
A/T CONTROL SYSTEM : Manual Mode Switch ....13
A/T CONTROL SYSTEM : To w Mode Switch .........14
A/T CONTROL SYSTEM : A/T CHECK Indicator
Lamp .................................................................... ....
14
A/T CONTROL SYSTEM : Tow Mode Indicator
Lamp .................................................................... ....
14
A/T CONTROL SYSTEM : Selector Lever Position
Indicator ............................................................... ....
14
A/T SHIFT LOCK SYSTEM ................................... ....14
A/T SHIFT LOCK SYSTEM : Component Parts
Location ...................................................................
15
A/T SHIFT LOCK SYSTEM : Component Descrip-
tion ...........................................................................
15
STRUCTURE AND OPERATION .....................16
TRANSMISSION .................................................... ....16
TRANSMISSION : Cross-Sectional View ................16
TRANSMISSION : System Diagram ........................18
TRANSMISSION : System Description ...................18
TRANSMISSION : Component Description .............41
FLUID COOLER & FLUID WARMER SYSTEM .... ....41
FLUID COOLER & FLUID WARMER SYSTEM :
System Description ..................................................
41
SYSTEM ............................................................44
A/T CONTROL SYSTEM ....................................... ....44
Revision: 2010 May2011 QX56
TM-4
Component Inspection (Shift Lock Solenoid) ........159
SELECTOR LEVER POSITION INDICATOR ..161
Component Function Check ................................ ..161
Diagnosis Procedure .............................................161
Component Inspection (Selector Lever Position
Indicator) ................................................................
163
SYMPTOM DIAGNOSIS ............................165
SYSTEM SYMPTOM ...................................... .165
Symptom Table ................................................... ..165
PERIODIC MAINTENANCE ..................... ..175
A/T FLUID ....................................................... .175
Inspection ............................................................ ..175
REMOVAL AND INSTALLATION ..............176
A/T SHIFT SELECTOR ................................... .176
Exploded View ..................................................... ..176
Removal and Installation .......................................176
Inspection and Adjustment ....................................177
CONTROL CABLE ..........................................178
Exploded View ..................................................... ..178
Removal and Installation .......................................178
Inspection and Adjustment ....................................179
SELECTOR LEVER POSITION INDICATOR ..180
Removal and Installation ..................................... ..180
TOW MODE SWITCH ......................................181
Removal and Installation ..................................... ..181
CONTROL VALVE & TCM ..............................182
Exploded View ..................................................... ..182
Removal and Installation .......................................182
Inspection and Adjustment ....................................186
PARKING COMPONENTS ..............................187
2WD ........................................................................ ..187
2WD : Exploded View ............................................187
2WD : Removal and Installation ............................187
2WD : Inspection ...................................................190
REAR OIL SEAL ..............................................192
2WD ........................................................................ ..192
2WD : Exploded View ............................................192
2WD : Removal and Installation ............................192
2WD : Inspection ...................................................193
4WD ........................................................................ ..193
4WD : Exploded View ............................................193
4WD : Removal and Installation ............................193
4WD : Inspection and Adjustment .........................194
OUTPUT SPEED SENSOR .............................195
2WD ........................................................................ ..195
2WD : Exploded View ...........................................195
2WD : Removal and Installation ............................195
2WD : Inspection and Adjustment .........................198
AIR BREATHER HOSE ....................................199
2WD ........................................................................ .199
2WD : Exploded View ...........................................199
2WD : Removal and Installation ............................199
4WD ........................................................................ .200
4WD : Exploded View ...........................................200
4WD : Removal and Installation ............................200
FLUID COOLER SYSTEM ...............................202
Exploded View ..................................................... .202
Removal and Installation .......................................202
Inspection and Adjustment ....................................204
UNIT REMOVAL AND INSTALLATION ...205
TRANSMISSION ASSEMBLY ..........................205
2WD ........................................................................ .205
2WD : Exploded View ...........................................205
2WD : Removal and Installation ............................205
2WD : Inspection and Adjustment .........................207
4WD ........................................................................ .207
4WD : Exploded View ...........................................208
4WD : Removal and Installation ............................208
4WD : Inspection and Adjustment .........................210
UNIT DISASSEMBLY AND ASSEMBLY ..211
TRANSMISSION ASSEMBLY ..........................211
Exploded View ..................................................... .211
Oil Channel ...........................................................222
Location of Needle Bearings and Bearing Races .222
Location of Snap Rings .........................................225
Disassembly ..........................................................226
Assembly ..............................................................243
Inspection ..............................................................267
OIL PUMP, 2346 BRAKE, FRONT BRAKE
PISTON .............................................................
270
Exploded View ..................................................... .270
Disassembly ..........................................................270
Assembly ..............................................................274
Inspection and Adjustment ....................................277
UNDER DRIVE CARRIER, FRONT BRAKE
HUB ..................................................................
279
Exploded View ..................................................... .279
Disassembly ..........................................................279
Assembly ..............................................................280
Inspection ..............................................................280
FRONT CARRIER, INPUT CLUTCH, REAR
INTERNAL GEAR .............................................
282
Exploded View ..................................................... .282
Disassembly ..........................................................283
Revision: 2010 May2011 QX56
COMPONENT PARTSTM-11
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
C
EF
G H
I
J
K L
M A
B
TM
N
O P
NOTE:
The following components are included in the control valve & TCM (17).
TCM
Input speed sensor 1, 2
A/T fluid temperature sensor
Transmission range switch
Direct clutch solenoid valve
High and low reverse clutch solenoid valve
Input clutch solenoid valve
Front brake solenoid valve
Low brake solenoid valve
Anti-interlock solenoid valve
2346 brake solenoid valve
Line pressure solenoid valve
Torque converter clutch solenoid valve
A/T CONTROL SYSTEM : Component DescriptionINFOID:0000000006226739
Name Function
TCM TM-12, "
A/T CONTROL SYSTEM : TCM"
Transmission range switchTM-12, "A/T CONTROL SYSTEM : Transmission Range Switch"
Output speed sensor TM-12, "A/T CONTROL SYSTEM : Output Speed Sensor"
Input speed sensor 1
TM-12, "A/T CONTROL SYSTEM : Input Speed Sensor"Input speed sensor 2
A/T fluid temperature sensorTM-12, "
A/T CONTROL SYSTEM : A/T Fluid Temperature Sensor"
Input clutch solenoid valve TM-12, "A/T CONTROL SYSTEM : Input Clutch Solenoid Valve"
Front brake solenoid valve TM-12, "A/T CONTROL SYSTEM : Front Brake Solenoid Valve"
Direct clutch solenoid valveTM-12, "A/T CONTROL SYSTEM : Direct Clutch Solenoid Valve"
High and low reverse clutch solenoid valveTM-13, "A/T CONTROL SYSTEM : High and Low Reverse Clutch Solenoid Valve"
Low brake solenoid valve TM-13, "A/T CONTROL SYSTEM : Low Brake Solenoid Valve"
Anti-interlock solenoid valve TM-13, "A/T CONTROL SYSTEM : Anti-interlock Solenoid Valve"
2346 brake solenoid valve TM-13, "A/T CONTROL SYSTEM : 2346 Brake Solenoid Valve"
Torque converter clutch solenoid valveTM-13, "A/T CONTROL SYSTEM : Torque Converter Clutch Solenoid Valve"
Line pressure solenoid valve TM-13, "A/T CONTROL SYSTEM : Line Pressure Solenoid Valve"
Accelerator pedal position sensor TM-13, "A/T CONTROL SYSTEM : Accelerator Pedal Position Sensor"
Manual mode switch TM-13, "A/T CONTROL SYSTEM : Manual Mode Switch"
Tow mode switch TM-14, "A/T CONTROL SYSTEM : Tow Mode Switch"
A/T CHECK indicator lampTM-14, "A/T CONTROL SYSTEM : A/T CHECK Indicator Lamp"
Tow mode indicator lamp* TM-14, "A/T CONTROL SYSTEM : Tow Mode Indicator Lamp"
Selector lever position indicator TM-14, "A/T CONTROL SYSTEM : Selector Lever Position Indicator"
Stop lamp switch BRC-15, "Stop Lamp Switch"
Yaw rate/side G sensorBRC-15, "Yaw Rate/Side/Decel G sensor"
Starter relay STR-6, "System Description"
ECMEC-35, "ENGINE CONTROL SYSTEM : System Description"
BCM BCS-6, "BODY CONTROL SYSTEM : System Description"
Combination meter MWI-9, "METER SYSTEM : System Description"
ABS actuator and electric unit (control unit) BRC-16, "System Description"
Revision: 2010 May2011 QX56
TM-12
< SYSTEM DESCRIPTION >[7AT: RE7R01B]
COMPONENT PARTS
A/T CONTROL SYSTEM : TCM
INFOID:0000000006226740
The TCM consists of a microcomputer and connectors for signal input and output and for power supply. The
TCM controls the A/T.
The TCM is integral with the control valve assembly and built into the A/T assembly.
A/T CONTROL SYSTEM : Tr ansmission Range SwitchINFOID:0000000006226741
The transmission range switch incorpor ates four contact switches. Each contact switch transmits an ON/
OFF signal to the TCM.
The TCM judges a select lever position from a comb ination of ON/OFF signals transmitted from each con-
tact switch.
A/T CONTROL SYSTEM : Input Speed SensorINFOID:0000000006226742
The input speed sensor detects input shaft rpm (revolutions per minute). It is located on the input side of the A/
T. Monitors revolution of sensor 1 and sensor 2 for non-standard conditions.
A/T CONTROL SYSTEM : Output Speed SensorINFOID:0000000006226743
The output speed sensor detects the revolution of t he parking gear and emits a pulse signal. The pulse signal
is transmitted to the TCM which converts it into vehicle speed.
A/T CONTROL SYSTEM : A/T Fluid Temperature SensorINFOID:0000000006226744
The A/T fluid temperature sensor detects the A/T fluid temperature and transmits a signal to the TCM.
A/T CONTROL SYSTEM : Input Clutch Solenoid ValveINFOID:0000000006226745
The Input clutch solenoid valve is controlled by the TCM in response to signals transmitted from the trans-
mission range switch, output speed sensor and accelerato r pedal position sensor. Gears will then be shifted
to the optimum position.
The Input clutch solenoid valve controls the input cl utch control valve in response to a signal transmitted
from the TCM.
A/T CONTROL SYSTEM : Front Brake Solenoid ValveINFOID:0000000006226746
The front brake solenoid valve is controlled by the TC M in response to signals transmitted from the transmis-
sion range switch, output speed sensor and accelerator pedal position sensor. Gears will then be shifted to
the optimum position.
The front brake solenoid valve controls the front brak e control valve in response to a signal transmitted from
the TCM.
A/T CONTROL SYSTEM : Direc t Clutch Solenoid ValveINFOID:0000000006226747
The direct clutch solenoid valve is controlled by t he TCM in response to signals transmitted from the trans-
mission range switch, output speed sensor and accelerato r pedal position sensor. Gears will then be shifted
to the optimum position.
The direct clutch solenoid valve controls the direct clutch control valve in response to a signal transmitted
from the TCM.
Select lever position Transmission range switch
SW1 SW2 SW3 SW4
POFFOFFOFFOFF
RONOFFOFFON
NONONOFFOFF
D and M ONONONON
Revision: 2010 May2011 QX56
COMPONENT PARTSTM-13
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
C
EF
G H
I
J
K L
M A
B
TM
N
O P
A/T CONTROL SYSTEM : High and Lo w Reverse Clutch Solenoid ValveINFOID:0000000006226748
The high and low reverse clutch solenoid valve is controlled by the TCM in response to signals transmitted
from the transmission range switch, output speed sens or and accelerator pedal position sensor. Gears will
then be shifted to the optimum position.
The high and low reverse clutch solenoid valve controls the high and low reverse clutch control valve in response to a signal transmitted from the TCM.
A/T CONTROL SYSTEM : Lo w Brake Solenoid ValveINFOID:0000000006226749
The low brake solenoid valve is controlled by the TC M in response to signals transmitted from the transmis-
sion range switch, output speed sensor and accelerator pedal position sensor. Gears will then be shifted to
the optimum position.
The low brake solenoid valve controls the low brake control valve in response to a signal transmitted from
the TCM.
A/T CONTROL SYSTEM : Anti-interlock Solenoid ValveINFOID:0000000006226750
Anti-interlock solenoid valve prevents the simultaneous activation of the input clutch and the low brake.
The anti-interlock solenoid valve is an ON/OFF type solenoid valve.
A/T CONTROL SYSTEM : 2 346 Brake Solenoid ValveINFOID:0000000006226751
The 2346 brake solenoid valve is controlled by the TC M in response to signals transmitted from the trans-
mission range switch, output speed sensor and accelera tor pedal position sensor. Gears will then be shifted
to the optimum position.
The 2346 brake solenoid valve controls the 2346 brake c ontrol valve in response to a signal transmitted from
the TCM.
A/T CONTROL SYSTEM : Torque Co nverter Clutch Solenoid ValveINFOID:0000000006226752
The torque converter clutch solenoid va lve is activated, with the gear in D2, D3, D4, D5, D6, D7, M2, M3, M4,
M5, M6 and M7 by the TCM in response to signals tr ansmitted from the output speed sensor and accelerator
pedal position sensor. Torque converter clut ch piston operation will then be controlled.
A/T CONTROL SYSTEM : Line Pressure Solenoid ValveINFOID:0000000006226753
The line pressure solenoid valve regulates the oil pum p discharge pressure to suit the driving condition in
response to a signal transmitted from the TCM.
A/T CONTROL SYSTEM : Accele rator Pedal Position SensorINFOID:0000000006226754
The accelerator pedal position sensor is installed on the upper end of the accelerator pedal assembly.
The accelerator pedal position sensor detects the accelerator position.
The accelerator pedal position sensor transform the a ccelerator pedal position into output voltage, and emit
the voltage signal to the ECM. Then, the TCM receives accelerator pedal position signal from the ECM via
CAN communication.
A/T CONTROL SYSTEM : Manual Mode SwitchINFOID:0000000006226755
The manual mode switch [mode select switch and position se lect switch (shift-up/shift-down)] is installed in
the A/T shift selector assembly.
The mode select switch detects the position (the main shift gate side or manual shift gate side) of the selec-
tor lever and transmits a manual mode signal or a not manual mode signal to the combination meter. Then,
the TCM receives a manual mode signal or non-manual mode signal from the combination meter.
The position select switch (shift-up) detects that the se lector lever is shifted to the shift-up side of the manual
shift gate and transmits a manual mode shift up signal to the combination meter. Then, the TCM receives a
manual mode shift up signal from the combination meter.
The position select switch (shift-down) detects that the selector lever is shifted to the shift-down side of the
manual shift gate and transmits a manual mode shift down signal to the combination meter. Then, the TCM
receives a manual mode shift down signal from the combination meter.
Revision: 2010 May2011 QX56