CAMSHAFTEM-85
< REMOVAL AND INSTALLATION >
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5. Perform the following inspection if engine oil does not
come out from valve timing control solenoid valve
oil hole of the valve timing control cover.
Remove oil filter, and then clean it. Refer to EM-61, "
Exploded View".
Clean oil groove between oil strainer and valve timing control solenoid valve. Refer to LU-5, "
Engine
Lubrication System" and LU-6, "Engine Lubrication System Schematic".
6. Remove components between valve timing control solenoid valve and camshaft sprocket, and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-5, "
Engine Lubrication System" and LU-6, "Engine Lubrica-
tion System Schematic".
7. After inspection, install removed parts in the reverse order.
Inspection for Leakage
The following are procedures for chec king fluid leakage, lubricant leakage.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If any are less than the
required quantity, fill them to the specified level. Refer to MA-10, "
Fluids and Lubricants".
Follow the procedure below to check for fuel leakage.
- Turn ignition switch to the “ON” position (with engi ne stopped). With fuel pressure applied to fuel piping,
check for fuel leakage at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate a malfunction. The
noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to check that there is no leak age of fuel, or any oil/fluids including engine oil and
engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill them to
the specified level, if necessary.
Summary of the inspection items:
* Power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission /
transaxle fluid AT & CVT Models Leakage Level / Leakage Leakage
MT Models Level / Leakage Leakage Level / Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Revision: 2010 May2011 QX56
EM-94
< REMOVAL AND INSTALLATION >
CYLINDER HEAD
Check if the contact area band is continuous all around the circum-ference.
- If not, grind to adjust valve fitting and check again. If the contacting surface still has “NG” conditions even after the re-check, replace
valve seat (EXH). Refer to EM-86, "
Exploded View". (Exhaust
side)
- If not, replace VVEL ladder assembly & cylinder head assembly. Refer to EM-86, "
Exploded View". (Intake side)
NOTE:
Since the valve seat (INT) cannot be replaced by t he piece, VVEL ladder assembly & cylinder head assem-
bly replacement are required.
Valve Spring (with valve spring seat) Squareness
Set a try square (A) along the side of valve spring (with valve
spring seat) and rotate spring. Measure the maximum clearance
between the top of spring and try square.
If it exceeds the limit.
- Replace valve spring (with valve spring seat) (EXH). Refer to EM-
86, "Exploded View". (Exhaust side)
- Replace VVEL ladder assembly & cylinder head assembly. Refer
to EM-86, "
Exploded View". (Intake side)
NOTE:
Since the valve spring (with valve spring seat) (INT) c annot be replaced by the piece, VVEL ladder assembly
& cylinder head assembly replacement are required.
Valve Spring Dimensions and Valve Spring Pressure Load
Check the valve spring (with valve spring seat) pressure at speci- fied spring height.
If the installation load or load with valve open is out of the stan- dard.
- Replace valve spring (with valve spring seat) (EXH). Refer to EM-
86, "Exploded View". (Exhaust side)
- Replace VVEL ladder assembly & cylinder head assembly. Refer to EM-86, "
Exploded View". (Intake side)
NOTE:
Since the valve spring (with valve spring seat) (INT) c annot be replaced by the piece, VVEL ladder assembly
& cylinder head assembly replacement are required.
INSPECTION AFTER ASSEMBLY
Inspection for Leakage
The following are procedures for checking fluid leakage, lubricant leakage.
Before starting engine, check oil/fluid levels includi ng engine coolant and engine oil. If any are less than the
required quantity, fill them to the specified level. Refer to MA-10, "
Fluids and Lubricants".
Follow the procedure below to check for fuel leakage.
- Turn ignition switch to the “ON” position (with engi ne stopped). With fuel pressure applied to fuel piping,
check for fuel leakage at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration. NOTE:
A: OK
B: NG
JPBIA0187ZZ
B : Contact
Limit : Refer to EM-135, "CylinderHead".
JPBIA0189ZZ
Standard
: Refer to EM-135, "
CylinderHead".
SEM113
Revision: 2010 May2011 QX56
CYLINDER HEADEM-95
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If hydraulic pressure inside chain tensioner drops after removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate a malfunction. The
noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to check that there is no leak age of fuel, or any oil/fluids including engine oil and
engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill them to
the specified level, if necessary.
Summary of the inspection items:
* Power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission /
transaxle fluid AT & CVT Models Leakage Level / Leakage Leakage
MT Models Level / Leakage Leakage Level / Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Revision: 2010 May2011 QX56
EM-102
< UNIT REMOVAL AND INSTALLATION >
ENGINE ASSEMBLY
INSTALLATION
Install in the reverse order of removal.
CAUTION:
When replacing an engine or transmission you must make sure the dowels are installed correctly
during re-assembly.Improper alignment caused by mi ssing dowels may cause vibration, oil leaks or
breakage of drivetrain components.
InspectionINFOID:0000000006289578
INSPECTION AFTER INSTALLATION
Inspection for Leakage
The following are procedures for checking fluid leakage, lubricant leakage. Before starting engine, check oil/fluid levels includi ng engine coolant and engine oil. If any are less than the
required quantity, fill them to the specified level. Refer to MA-10, "
Fluids and Lubricants".
Follow the procedure below to check for fuel leakage.
- Turn ignition switch to the “ON” position (with engi ne stopped). With fuel pressure applied to fuel piping,
check for fuel leakage at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside chain tensioner drops af ter removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate a malfunction. The
noise will stop after hydraulic pressure rises.
Warm up engine thoroughly to check that there is no leak age of fuel, or any oil/fluids including engine oil and
engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill them to
the specified level, if necessary.
Summary of the inspection items:
*: Power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission /
transaxle fluid AT & CVT Models Leakage Level / Leakage Leakage
MT Models Level / Leakage Leakage Level / Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
Revision: 2010 May2011 QX56
EXL-16
< SYSTEM DESCRIPTION >[XENON TYPE]
SYSTEM
- Swivels the headlamp to the vehicle-center side until it hits the stopper.
- Returns the swivel angle from the stopper. Completes t
he initialization with regarding the returned position
as the swivel angle 0 ° (straight-forward position).
Swivel Operation
AFS control unit transmits the drive signal to the sw ivel actuator when activation conditions are satisfied.
And swivels the headlamp.
- The swivel starts after steering approximately 20 ° or more from straight-forward position.
NOTE:
The steering angle differs between right turn and left turn.
- The swivel angle becomes the maximum angle toward t he driving direction if the steering angle is approxi-
mately 90 ° or more depending on the vehicle speed. The swivel angle is maintained by shutting off the drive
signal.
- The swivel starts, and returns to the swivel angle 0 ° (straight-forward position) when the steering is returned
to the straight-forward position.
AFS control unit returns the swivel angle to the strai ght-forward position, and stops the swivel regardless of
the steering angle if the operation condition is not satisfied while the swivel angle is 0°.
AFS OFF Indicator Lamp
AFS control unit transmits AFS OFF indicator lamp signal to the combination meter via CAN communication.
Combination meter turns AFS OFF indicator lamp ON /OFF/blinking according to AFS OFF indicator lamp
signal.
- AFS OFF indicator lamp is turned ON for 1 second for the AFS OFF indicator lamp bulb check when the igni-
tion switch is turned ON. AFS OFF indicator lamp is turned OFF within 1 second when the engine starts.
- AFS OFF indicator lamp turns ON when AFS is switched to “OFF” by operating AFS switch.
- AFS OFF indicator lamp blinks (1 second each) if AFS control unit detects a specific DTC.
NOTE:
Combination meter blinks AFS OFF indicator lamp (approximately 1 second each) if AFS OFF indicator
lamp signal is not received from AFS control unit.
HEADLAMP AUTO AIMING
Headlamp Auto Aiming Control Description
AFS control unit controls the headl amp light axis height appropriately according to the vehicle height.
AFS control unit detects the vehicle condition necessa ry for headlamp auto aiming control with the following
signals.
- Height sensor signals (front and rear)
- Vehicle speed signal (received from combination meter via CAN communication)
- Low beam status signal (received from IPDM E/R via CAN communication)
- Engine speed signal (received from ECM via CAN communication)
When the operation conditions are satisfied, AFS cont rol unit transmits the aiming motor drive signal for
adjusting the headlamp axis height.
Headlamp auto aiming operation condition- Headlamp ON
- While the engine running
- Vehicle speed (Control mode is switched according to the driving condition.)
Headlamp Auto Aiming Operation
AFS control unit calculates the vehicle pitch angle fr om the front and rear height sensor signal. AFS control
unit judges the angle for adjusting the axis gap from the preset position.
AFS control unit controls the headlamp axis by c hanging the aiming motor drive signal output according to
the front and rear vehicle height when detecting the follo wing vehicle condition. Output is maintained if other
condition than following is detected.
- Engine starts.
- Headlamp is turned ON.
- Vehicle posture becomes stable after changing the v ehicle posture change is detected with the headlamp
ON and the vehicle stopped.
- Vehicle speed is maintained with the headlamp ON and the vehicle driven.
CAUTION:
Adjusted axis position may differ from the preset position although the headlamp auto aiming acti-
vates properly if the suspension is replaced or worn.
Revision: 2010 May2011 QX56
B2503, B2504 SWIVEL ACTUATOREXL-65
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Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harnesses.
5.CHECK SWIVEL MOTOR CIRCUIT VOLTAGE OUTPUT
1. Connect AFS control unit connector.
2. Start the engine.
3. Turn the headlamp ON.
4. Select “LOW BEAM TEST RIGHT” or “LOW BEAM TEST LEFT” of ADAPTIVE LIGHT active test item.
5. With operating the test item, check voltage between AFS control unit harness connector and ground.
Is the inspection result normal?
YES >> Replace front combination lamp.
NO >> Replace AFS control unit. Refer to EXL-135, "
Removal and Installation"
6.CHECK SWIVEL POSITION SENSOR POWER SUPPLY CIRCUIT INPUT VOLTAGE
1. Turn ignition switch OFF.
2. Disconnect headlamp swivel actuator connector.
3. Turn ignition switch ON.
4. Check voltage between headlamp swivel actuator harness connector and ground.
AFS control unit
GroundContinuity
Connector Terminal
RH M135 11
Not existed
13
32
34
LH 15
17
36
38
(+)
(− ) Condition Vo l ta g e
(Approx.)
AFS control unit
Connector Terminal
RH
M135 11
Ground Swivel motor Active
8 - 12 V
32
LH 15
36
RH 13
Stop 9.5 - 11.5 V
34
LH 17
38
SKIB2408J
(+)
(− ) Vol tag e
(Approx.)
Headlamp swivel actuator
Connector Terminal
RH E123 2Ground5 V
LH E122
Revision: 2010 May2011 QX56
EXL-122
< PERIODIC MAINTENANCE >[XENON TYPE]
HEADLAMP AIMING ADJUSTMENT
Aiming Adjustment Procedure
INFOID:0000000006369513
1. Place the screen. NOTE:
Stop the vehicle facing the wall.
Place the board on a plain road vertically.
2. Face the vehicle with the screen. Maintain 10 m (32.8 ft) between the headlamp center and the screen.
3. Start the engine. Turn the headlamp (LO) ON. NOTE:
Shut off the headlamp light with the board to prevent from illuminating the adjustment screen.
CAUTION:
Never cover the lens surface with a tape etc. The lens is made of resin.
4. Measure the distance (X) between the horizontal cent er line of headlamp (H) and the cutoff line (A) within
the light axis measurement range (R) from the vertical center line ahead of headlamp (V).
Low beam distribution on the screen
5. Adjust the cutoff line height (X) with the aiming adjus tment screw so as to enter in the adjustment range
(M–N) according to the horizontal center line of headlamp (H).
unit: mm (in)
Side view
Adjustment screw Screw driver rotation Facing direction
A Headlamp RH HI/LO (UP/DOWN) Clockwise UP
Counterclockwise DOWN
B Headlamp LH HI/LO (UP/DOWN) Clockwise UP
Counterclockwise DOWN
Light axis measurement range (R) : 350 ± 175 mm (13.78 ± 6.89 in)
JSLIA0005ZZ
Horizontal center line of headlamp (H) Highest cutoff line height (M) Lowest cutoff line height (N)
700 (27.56) or less 4 (0.16) 30 (1.18)
701(27.60) – 800 (31.50) 4 (0.16) 30 (1.18) 801 (31.54) or more 17 (0.67) 44 (1.73)
JSLIA0006ZZ
Distance between the headlamp center and the screen (L) : 10 m (32.8 ft)
Revision: 2010 May2011 QX56
FRONT FOG LAMP AIMING ADJUSTMENTEXL-123
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FRONT FOG LAMP AI MING ADJUSTMENT
DescriptionINFOID:0000000006213992
PREPARATION BEFORE ADJUSTING
NOTE:
For details, refer to the regulations in your own country.
Perform aiming if the vehicle front body has been repaired and/or the headlamp assembly has been
replaced.
Before performing aiming adjustm ent, check the following. Adjust the tire pressure to the specification.
Fill with fuel, engine coolant and each oil.
Maintain the unloaded vehicle condition. (Remove luggage from the passenger compartment and the trunk
room.)
NOTE:
Do not remove the temporary tire, jack and on-vehicle tool.
Wipe out dirt on the headlamp. CAUTION:
Never use organic solvent (thinner, gasoline etc.)
Ride alone on the driver seat.
AIMING ADJUSTMENT SCREW
Turn the aiming adjusting screw for adjustment.
For the position and direction of the adjusting screw, refer to the figure.
NOTE:
A screwdriver or hexagonal wrench [6 mm (0.24 in)] can be used
for adjustment.
Aiming Adjustment ProcedureINFOID:0000000006213993
1. Place the screen. NOTE:
Stop the vehicle facing the wall.
Place the board on a plain road vertically.
2. Face the vehicle with the screen. Maintain 10 m (32.8 ft) between the front fog lamp center and the
screen.
3. Start the engine. Turn the front fog lamp ON. NOTE:
Shut off the headlamp light with the board to pr event from illuminating the adjustment screen.
CAUTION:
Never cover the lens surface with a tape etc. The lens is made of resin.
4. Adjust the cutoff line height (A) with the aiming adjus tment screw so that the distance (X) between the hor-
izontal center line of front fog lamp (H) and (A) becomes 200 mm (7.87 in).
A: UP
B: DOWN
JPLIA0915ZZ
Revision: 2010 May2011 QX56