DAS-500
< DTC/CIRCUIT DIAGNOSIS >[BSW]
U150D TCM CAN 3
U150D TCM CAN 3
DTC LogicINFOID:0000000006228282
DTC DETECTION LOGIC
NOTE:
If DTC “U150D” is detected along with DTC “U
1000”, first diagnose the DTC “U1000”. Refer to DAS-486,
"ADAS CONTROL UNIT : DTC Logic".
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Turn the BSW system ON.
3. Perform “All DTC Reading” with CONSULT-III.
4. Check if the “U150D” is detected as the current ma lfunction in “Self Diagnostic Result” of “ICC/ADAS”.
Is
“U150D” detected as the current malfunction?
YES >> Refer to DAS-500, "Diagnosis Procedure".
NO >> Refer to GI-40, "
Intermittent Incident".
Diagnosis ProcedureINFOID:0000000006228283
1.CHECK SELF-DIAGNOSIS RESULTS
Check if “U1000” is detected ot her than “U150D” in “Self Diagnostic Result” of “ICC/ADAS”.
Is
“U1000” detected?
YES >> Perform the CAN communication system inspecti on. Repair or replace the malfunctioning parts.
Refer to DAS-486, "
ADAS CONTROL UNIT : DTC Logic".
NO >> GO TO 2.
2.CHECK TCM SELF-DIAGNOSIS RESULTS
Check if any DTC is detected in “Sel f Diagnostic Result” of “TRANSMISSION”.
Is any DTC detected?
YES >> Perform diagnosis on the detected DTC and repair or replace the malfunctioning parts. Refer to
TM-78, "
DTC Index".
NO >> Replace the ADAS control unit. Refer to DAS-63, "
Removal and Installation".
DTC
(On board dis-
play) Trouble diagnosis name DTC detecting condition Possible causes
U150D (159) TCM CAN CIRC 3
ADAS control unit detects an error signal that is
received from TCM via CAN communication TCM
Revision: 2010 May2011 QX56
DLK-82
< DTC/CIRCUIT DIAGNOSIS >
U1000 CAN COMM CIRCUIT
DTC/CIRCUIT DIAGNOSIS
U1000 CAN COMM CIRCUIT
DescriptionINFOID:0000000006225873
CAN (Controller Area Network) is a serial communication line for real time applications. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Modern
vehicle is equipped with many electronic control unit, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H-line, CAN L-line) al lowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN Communication Signal Chart. Refer to LAN-28, "
CAN COMMUNICATION SYSTEM : CAN Communica-
tion Signal Chart".
DTC LogicINFOID:0000000006225874
DTC DETECTION LOGIC
Diagnosis ProcedureINFOID:0000000006225875
1.PERFORM SELF DIAGNOSTIC
1. Turn ignition switch ON and wait for 2 seconds or more.
2. Check “Self Diagnostic Result”.
Is
“CAN COMM CIRCUIT” displayed?
YES >> Refer to LAN-18, "Trouble Diagnosis Flow Chart".
NO >> Refer to GI-40, "
Intermittent Incident".
DTCCONSULT-III display
description DTC detecting condition Possible cause
U1000 CAN COMM When automatic back door control unit cannot
communicate CAN communication signal con-
tinuously for 2 seconds or more.
CAN communication system
Revision: 2010 May2011 QX56
DLN-1
TRANSMISSION & DRIVELINE
CEF
G H
I
J
K L
M
SECTION DLN
A
B
DLN
N
O P
CONTENTS
DRIVELINE
TRANSFER: ATX90A
PRECAUTION ................ ...............................
6
PRECAUTIONS .............................................. .....6
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
6
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
6
Service Notice or Precautions for Transfer ...............7
PREPARATION ............................................8
PREPARATION .............................................. .....8
Special Service Tools .......................................... ......8
Commercial Service Tools ........................................8
SYSTEM DESCRIPTION .............................10
COMPONENT PARTS ................................... ....10
Component Parts Location .................................. ....10
Component Description ...........................................11
Transfer Control Unit ...............................................11
Transfer Control Actuator ........................................11
Transfer Hi-Lo Position Sensor ...............................12
Transfer Rotary Position Sensor .............................12
Transfer Lock Position Sensor ................................12
Transfer Fluid Temperature Sensor ........................12
STRUCTURE AND OPERATION .......................13
Sectional View ..................................................... ....13
Torque Split Mechanism .........................................13
SYSTEM .............................................................18
4WD SYSTEM ...........................................................18
4WD SYSTEM : System De scription ......................18
4WD SYSTEM : Fail-Safe ......................... ..............20
DIAGNOSIS SYSTEM (TRANSFER CON-
TROL UNIT) .................................................... ....
21
CONSULT-III Function ........................................ ....21
ECU DIAGNOSIS INFORMATION ..............24
TRANSFER CONTROL UNIT ...........................24
Reference Value .................................................. ....24
Fail-Safe ..................................................................28
DTC Inspection Priority Chart ..................................29
DTC Index ...............................................................29
WIRING DIAGRAM ......................................31
4WD SYSTEM .. ................................ .................31
Wiring Diagram .................................................... ....31
BASIC INSPECTION ...................................38
DIAGNOSIS AND REPAIR WORK FLOW .......38
Work Flow ............................................................ ....38
Diagnostic Work Sheet ............................................39
ADDITIONAL SERVICE WHEN REPLACING
TRANSFER CONTROL UNIT ...........................
41
Description ...............................................................41
Work Procedure .......................................................41
ADDITIONAL SERVICE WHEN REPLACING
TRANSFER ASSEMBLY ..................................
42
Description ...............................................................42
Work Procedure .......................................................42
TRANSFER LOCK POSITION SENSOR
LEARNING ....................................... .................
44
Description ........................................................... ....44
Work Procedure .......................................................44
TRANSFER ROTARY POSITION SENSOR
LEARNING ....................................... .................
46
Description ........................................................... ....46
Work Procedure .......................................................46
TRANSFER FLUID VISCOSITY LEARNING ....47
Description ...............................................................47
Revision: 2010 May2011 QX56
DLN-22
< SYSTEM DESCRIPTION >[TRANSFER: ATX90A]
DIAGNOSIS SYSTEM (T
RANSFER CONTROL UNIT)
ABS OPER [On/Off] X ABS operation status via CAN communication
line is displayed.
SAND MODE IND [On/Off] This indicator is not equipped, but it is dis-
played.
ROCK MODE IND [On/Off] This indicator is not equipped, but it is dis-
played.
SNOW MODE IND [On/Off] This indicator is not equipped, but it is dis-
played.
ONROAD MODE IND [On/Off] This indicator is not equipped, but it is dis-
played.
SAND MODE SW [On/Off] X This switch is not equipped, but it is displayed.
ROCK MODE SW [On/Off] X This switch is not equipped, but it is displayed.
SNOW MODE SW [On/Off] X This switch is not equipped, but it is displayed.
ONROAD MODE SW [On/Off] X This switch is not equipped, but it is displayed.
HI/LO POSI SEN 3 [On/Off] X Transfer Hi-Lo position sensor (3) status is dis-
played.
HI/LO POSI SEN 1 [On/Off] X Transfer Hi-Lo position sensor (1) status is dis-
played.
LOCK POSI SEN [OPEN/LOCK/BAT/UNLEAN/HI
TEMP/ERROR/GND] X
Transfer lock position sensor signal is dis-
played.
ATP IND [On/Off] Control status of ATP warning lamp is dis-
played.
4WD FAILLAMP [On/Off] X Control status of ATP warning lamp is dis-
played.
4WD MODE IND [4L/LOCK/AUTO] X Control status of 4WD mode indicator lamp is
displayed.
(LOCK means 4H of 4WD mode)
MOTOR DRIVE B [HI/LO/PWM] X Driving status of transfer motor is displayed.
(Reverse side)
MOTOR DRIVE A [HI/LO/PWM] X Driving status of transfer motor is displayed.
(Drive side)
FLUID TEMP SEN [V] X Temperature of transfer fluid is displayed.
MOTOR TEMP [V] X Temperature of transfer motor is displayed.
C/U POWER SUP [V] X Power supply voltage value of transfer control
unit is displayed.
MOTOR POWER SUP [V] X Power supply voltage value of transfer motor
unit is displayed.
ROTARY POSI SEN [%] X Transfer rotary position sensor signal is dis-
played.
THRTL POSI SEN [%] X X Throttle opening status via CAN communica-
tion line is displayed.
AT R SPEED [km/h] X Output shaft revolution speed via CAN commu-
nication line is displayed.
T/M GEAR [0 - 7] X Current transmission gear via CAN communi-
cation line is displayed.
COMPR VHCL SPEED [km/h] X Vehicle speed calculated by transfer control
unit is displayed.
VHCL/S SEN-FR [km/h] X Wheel speed (front) average calculated by
transfer control.
Monitor item (Unit)
SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALS MAIN SIG-
NALS
Revision: 2010 May2011 QX56
DLN-52
< DTC/CIRCUIT DIAGNOSIS >[TRANSFER: ATX90A]
P1807 OUT PUT SHAFT SPEED SENSOR
P1807 OUT PUT SHAFT SPEED SENSOR
DTC LogicINFOID:0000000006222246
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Start the engine and drive at 30 km/h (19 MPH) or more for approximately 1minute.
2. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“P1807” detected?
YES >> Proceed to diagnosis procedure. Refer to DLN-52, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006222247
1.PERFORM TCM SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “TRANSMISSION”.
Is any DTCs detected?
YES >> Check the DTC.
NO >> GO TO 2.
2.ERASE SELF-DIAGNOSTIC RESULT
With CONSULT-III
1. Erase self-diagnostic results for “ALL MODE AWD/4WD”.
2. Start the engine and drive vehicle at 30 km/h (19 MPH) or more.
3. Check that A/T CHECK indictor lamp turns OFF.
Does A/T CHECK indicator lamp turn OFF?
YES >> GO TO 3.
NO >> Refer to TM-165, "
Symptom Table".
3.CHECK TERMINALS AND HARNESS CONNECTORS
Check transfer control unit pin terminals for damage or loose connection with harness connector.
Is inspection result normal?
YES >> After turning the ignition switch OFF, perform DTC confirmation procedure again. When DTC
"P1807" is detected, Replace transfer control unit. Refer to DLN-107, "
Removal and Installation".
NO >> Repair or replace error-detected parts.
DTC Display item Malfunction detected condition Possible cause
P1807 VHCL SPEED SEN-AT Malfunction is detected in output
speed signal that is output from TCM
through CAN communication.
Improper signal is input while driving. Harness or connector (CAN communi-
cation line)
TCM
- Internal malfunction of TCM
- Output speed signal error
Revision: 2010 May2011 QX56
P1816 PARKING/NEUTRAL POSITION SWITCHDLN-69
< DTC/CIRCUIT DIAGNOSIS > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
P1816 PARKING/NEUTRAL POSITION SWITCH
DTC LogicINFOID:0000000006222266
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Turn the ignition switch OFF to ON.
2. Shift the A/T shift selector P position.
3. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“P1816” detected?
YES >> Proceed to diagnosis procedure. Refer to DLN-69, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006222267
1.PERFORM TCM SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “TRANSMISSION”.
Is any DTCs detected?
YES >> Check the DTC.
NO >> GO TO 2.
2.ERASE SELF-DIAGNOSTIC RESULT
With CONSULT-III
1. Erase self-diagnostic results for “ALL MODE AWD/4WD”.
2. Start the engine and drive vehicle at 30 km/h (19 MPH) or more.
3. Check that A/T CHECK indictor lamp turns OFF.
Does A/T CHECK indicator lamp turn OFF?
YES >> GO TO 3.
NO >> Refer to TM-165, "
Symptom Table".
3.CHECK TERMINALS AND HARNESS CONNECTORS
Check transfer control unit pin terminals for damage or loose connection with harness connector.
Is inspection result normal?
YES >> After turning the ignition switch OFF, perform DTC confirmation procedure again. When DTC
"P1816" is detected, Replace transfer control unit. Refer to DLN-107, "
Removal and Installation".
NO >> Repair or replace error-detected parts.
DTC Display item Malfunction detected condition Possible cause
P1816 PNP SW/CIRC Malfunction is detected in PNP switch
signal that is output from TCM through
CAN communication Harness or connector (CAN communi-
cation line)
TCM
- Internal malfunction of TCM
- A/T shift selector error
Revision: 2010 May2011 QX56
U1000 CAN COMM CIRCUITDLN-91
< DTC/CIRCUIT DIAGNOSIS > [TRANSFER: ATX90A]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
U1000 CAN COMM CIRCUIT
DescriptionINFOID:0000000006222300
CAN (Controller Area Network) is a serial communication li ne for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit communicate data but selectively reads required data only.
DTC LogicINFOID:0000000006222301
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“U1000” detected?
YES >> Proceed to diagnosis procedure. Refer to DLN-91, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006222302
1.PERFORM SELF-DIAGNOSIS
With CONSULT-III
Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“U1000” detected?
YES >> Proceed to LAN-18, "Trouble Diagnosis Flow Chart".
NO >> INSPECTION END
DTC Display item Malfunction detected condition Possible cause
U1000 CAN COMM CIRCUIT Transfer control unit is not transmitting/
receiving CAN communication signal for
2 seconds or more. CAN communication error
Malfunction of transfer control unit
Revision: 2010 May2011 QX56
DLN-92
< DTC/CIRCUIT DIAGNOSIS >[TRANSFER: ATX90A]
U1010 CONTROL UNIT (CAN)
U1010 CONTROL UNIT (CAN)
DescriptionINFOID:0000000006222303
CAN (Controller Area Network) is a serial communication
line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication s peed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CA N communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit communicate data but selectively reads required data only.
DTC LogicINFOID:0000000006222304
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC REPRODUCTION PROCEDURE
With CONSULT-III
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ALL MODE AWD/4WD”.
Is DTC
“U1010” detected?
YES >> Proceed to diagnosis procedure. Refer to DLN-92, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000006222305
1.CHECK TRANSFER CONTROL UNIT
Check transfer control unit harness connector for disconnection and deformation.
Is the inspection result normal?
YES >> Replace transfer control unit. Refer to DLN-107, "Removal and Installation".
NO >> Repair or replace error-detected parts.
DTC Display item Malfunction detected condition Possible cause
U1010 CONTROL UNIT (CAN) Detecting error during the initial diagno-
sis of CAN controller of transfer control
unit.Malfunction of transfer control unit
Revision: 2010 May2011 QX56