EC-10
< PRECAUTION >[VK56VD]
PRECAUTIONS
CAUTION:
Comply with the following cautions to
prevent any error and malfunction.
Install the xenon bulb securely. (Ins ufficient bulb socket installation may melt the bulb, the connec-
tor, the housing, etc. by high-v oltage leakage or corona discharge.)
Never perform HID circuit in spection with a tester.
Never touch the xenon bulb glass with ha nds. Never put oil and grease on it.
Dispose of the used xenon bulb after packing it in thick vinyl without breaking it.
Never wipe out dirt and cont amination with organic solven t (thinner, gasoline, etc.).
On Board Diagnostic (OBD) System of Engine and A/TINFOID:0000000006217652
The ECM has an on board diagnostic system. It will illuminate the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
Always turn the ignition switch OFF and disconnect the negative battery cable before any repair or
inspection work. The open/short circuit of related sw itches, sensors, solenoid valves, etc. will cause
the MIL to illuminate.
Always connect and lock the conn ectors securely after work. A loose (unlocked) connector will
cause the MIL to illuminate due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For descripti on and how to disconnect, refer to EC-51, "
Diagnosis
Description".
Always route and secure the harnesses properly afte r work. The interference of the harness with a
bracket, etc. may cause the MIL to illu minate due to the short circuit.
Always connect rubber tubes properly after work. A misconnected or disconnected rubber tube may
cause the MIL to illuminate due to the malfunction of the EVAP system or fuel injection system, etc.
Always erase the unnecessary malfunction information (repairs completed) from the ECM and TCM
(Transmission control module) before re turning the vehicle to the customer.
General PrecautionsINFOID:0000000006217653
Always use a 12 volt battery as power source.
Never attempt to disconnect battery cables while engine is
running.
Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is
turned OFF.
Before removing parts, turn ig nition switch OFF and then dis-
connect battery ground cable.
Never disassemble ECM.
If a battery cable is disconnected, the memory will return to
the ECM value.
The ECM will now start to self-control at its initial value. Thus,
engine operation can vary slight ly in this case. However, this
is not an indication of a ma lfunction. Never replace parts
because of a slight variation.
If the battery is disconnected, the following emission-related
diagnostic information will be lost within 24 hours.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes
- Test values
SEF289H
JMBIA0057ZZ
Revision: 2010 May2011 QX56
EC-48
< SYSTEM DESCRIPTION >[VK56VD]
SYSTEM
AUTOMATIC SPEED CONTROL DEVI CE (ASCD) : System Diagram
INFOID:0000000006217715
AUTOMATIC SPEED CONTROL DEVICE (ASCD) : System DescriptionINFOID:0000000006217716
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM via the CAN communication line
BASIC ASCD SYSTEM
Automatic Speed Control Device (ASCD) allows a dr iver to keep vehicle at predetermined constant speed
without depressing accelerator pedal. Driver can be set the vehicle speed in the set speed range.
ECM controls throttle angle of electric th rottle control actuator to regulate engine speed.
Operation status of ASCD is indicated in combination meter.
If any malfunction occurs in the ASCD system, it automatically deactivates the ASCD control.
Refer to EC-49, "
AUTMATIC SPEED CONTROL DEVICE (A SCD) : Switch Name and Function" for ASCD
operating instructions.
CAUTION:
Always drive vehicle in a safe manner according to traffic conditions and obey all traffic laws.
CAN COMMUNICATION
CAN COMMUNICATION : System DescriptionINFOID:0000000006217718
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication s peed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CA N communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-28, "
CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart", about CAN com-
munication for detail.
JPBIA3272GB
Sensor Input signal to ECM ECM function Actuator
ASCD steering switch ASCD steering switch operation
ASCD vehicle speed control Electric throttle control ac-
tuator
Combination meter
ASCD brake switch
Brake pedal operation
Sto p l am p s w it ch
TCM Park/neutral position signal
Output shaft revolution signal*
Combination meter Vehicle speed signal*
Revision: 2010 May2011 QX56
ECM
EC-97
< ECU DIAGNOSIS INFORMATION > [VK56VD]
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Priority Detected items (DTC)
1 U0101 CAN communication line U0113 U1003 CAN communication line
U1001 CAN communication line
U1024 VVEL CAN communication line
P006A P0101 P0102 P0103 Mass air flow sensor
P010A Manifold absolute pressure sensor
P0112 P0113 P0127 Intake air temperature sensor
P0116 P0117 P0118 P0125 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
P0128 Thermostat function
P0181 P0182 P0183 Fuel tank temperature sensor
P0196 P0197 P0198 Engine oil temperature sensor
P0327 P0328 P0332 P0333 Knock sensor
P0335 Crankshaft position sensor
P0340 P0345 Camshaft position sensor
P0460 P0461 P0462 P0463 Fuel level sensor
P0500 Vehicle speed sensor
P0527 Cooling fan speed sensor
P0605 P0607 P0611 P062B ECM
P0643 Sensor power supply
P0700 TCM
P0705 P0850 Transmission range switch
P1089 P1092 P1608 VVEL control shaft position sensor
P1197 Out of gas*
P1220 Fuel pump control module (FPCM)
P1421 P1423 P1424 Cold start control
P1550 P1551 P1552 P1553 P1554 Battery current sensor
P1556 P1557 Battery temperature sensor
P1606 P1607 VVEL control module
P1610 - P1615 NATS
P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
P2539 P2541 P2542 Low fuel pressure sensor
Revision: 2010 May2011 QX56
DIAGNOSIS AND REPAIR WORKFLOWEC-137
< BASIC INSPECTION > [VK56VD]
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Will CONSULT-III be used?
YES >> GO TO 7.
NO >> GO TO 9.
7.PERFORM SPEC IN DATA MONITOR MODE
WITH CONSULT-III
Check that “MAS A/F SE-B1 ”, “B/FUEL SCHDL”, “A/F ALPHA-B1” and “A/F ALPHA-B2” are within the SP
value using “SPEC” in “DATA MONITOR” mode with CONSULT-III. Refer to EC-161, "
Component Function
Check".
Is the measurement value within the SP value?
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-162, "
Diagnosis Procedure".
Is a malfunctioning part detected?
YES >> GO TO 11.
NO >> GO TO 9.
9.DETECT MALFUNCTIONING SY STEM BY SYMPTOM TABLE
Detect malfunctioning system according to EC-524, "
Symptom Table" based on the confirmed symptom in
step 4, and determine the trouble diagnosis or der based on possible causes and symptoms.
>> GO TO 10.
10.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Inspect according to Diagnosis Procedure of the system.
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to GI-43, "
Circuit Inspec-
tion".
Is a malfunctioning part detected?
YES >> GO TO 11.
NO >> Monitor input data from related sensors or check voltage of related ECM terminals using CON-
SULT-III. Refer to EC-72, "
Reference Value".
11 .REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it. Re fer to “How to Erase DTC and 1st Trip DTC” in EC-63,
"CONSULT-III Function" or EC-60, "On Board Diagnosis Function".
>> GO TO 12.
12.FINAL CHECK
When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function
Check again, and then check that the malfunction have been completely repaired.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and check that
the symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO >> Before returning the vehicle to the custom er, always erase unnecessary DTC in ECM and TCM
(Transmission Control Module). (Refer to “How to Erase DTC and 1st Trip DTC” in EC-63,
"CONSULT-III Function" or EC-60, "On Board Diagnosis Function".) If the completion of SRT is
Revision: 2010 May2011 QX56
EC-148
< BASIC INSPECTION >[VK56VD]
IDLE AIR VOLUME LEARNING
IDLE AIR VOLUME LEARNING
DescriptionINFOID:0000000006217750
Idle Air Volume Learning is a function of ECM to learn
the idle air volume that keeps engine idle speed within
the specific range. It must be perfo rmed under the following conditions:
Each time the electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of the specification.
Work ProcedureINFOID:0000000006217751
1.PRECONDITIONING
Check that all of the following conditions are satisfied.
Learning will be cancelled if any of the follo wing conditions are missed for even a moment.
Battery voltage: More than 12.9 V (At idle)
Engine coolant temperature: 70 - 105 °C (158 - 221 °F)
Selector lever position: P or N
Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not illuminate.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
- With CONSULT-III: Drive vehicle until “ATF TEMP 2” in “DATA MONITOR” mode of “A/T” system indicates
less than 0.9 V.
- Without CONSULT-III: Drive vehicle for 10 minutes.
Will CONSULT-III be used?
YES >> GO TO 2.
NO >> GO TO 3.
2.PERFORM IDLE AIR VOLUME LEARNING
WITH CONSULT-III
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-146, "
Work Procedure".
2. Perform Throttle Valve Closed Position Learning. EC-147, "
Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
5. Touch “START” and wait 20 seconds.
Is
“CMPLT” displayed on CONSULT-III screen?
YES >> GO TO 4.
NO >> GO TO 5.
3.PERFORM IDLE AIR VOLUME LEARNING
WITHOUT CONSULT-III
NOTE:
It is better to count the ti me accurately with a clock.
It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-146, "
Work Procedure".
2. Perform Throttle Valve Closed Position Learning. EC-147, "
Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Confirm that accelerator pedal is fully releas ed, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly 5 times within 5 seconds.
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
7. Wait 7 seconds, fully depress the accelerator pedal for approx. 20 seconds until the MIL stops blinking
and turns ON.
8. Fully release the accelerator pedal within 3 seconds after the MIL turns ON.
Revision: 2010 May2011 QX56
TROUBLE DIAGNOSIS - SPECIFICATION VALUEEC-161
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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DTC/CIRCUIT DIAGNOSIS
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
DescriptionINFOID:0000000006217760
The specification (SP) value indicates the tolerance of
the value that is displayed in “SPEC” in “DATA MONI-
TOR” mode of CONSULT-III during normal operation of the Engine Control System. When the value in “SPEC”
in “DATA MONITOR” mode is within the SP value, t he Engine Control System is confirmed OK. When the
value in “SPEC” in “DATA MONITOR” mode is NOT wit hin the SP value, the Engine Control System may have
one or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not illuminate
the MIL.
The SP value will be displayed for the following items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc- tion)
A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1/B2 (The signal voltage of the mass air flow sensor)
IDLE FUEL PRES MAX/MIN (the signal voltage of the fuel rail pressure sensor)
Component Function CheckINFOID:0000000006217761
1.PRECONDITIONING
Check that all of the following conditions are satisfied.
TESTING CONDITION
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm
2, 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30 °C (68 - 86 °F)
Engine coolant temperature: 75 - 95 °C (167 - 203 °F)
Transmission: Warmed-up
- After the engine is warmed up to normal operating temperat ure, drive vehicle until “ATF TEMP 2” (A/T fluid
temperature sensor signal) indicates more than 60 °C (140 °F).
Electrical load: Not applied
- Rear window defogger switch, air conditioner switch and li ghting switch are OFF. Steering wheel is straight
ahead.
Engine speed: Idle
Gear position: Neutral ( or parking)
>> GO TO 2.
2.PERFORM SPEC IN DATA MONITOR MODE
WITH CONSULT-III
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display.
1. Perform EC-139, "
Work Procedure".
2. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2”, “MAS A/F SE-B1” in “SPEC” of “DATA
MONITOR” mode with CONSULT-III.
3. Check that monitor items are within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Proceed to EC-162, "
Diagnosis Procedure".
Revision: 2010 May2011 QX56
EC-166
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of power steering, alternat
or, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
>> Repair or replace malfunctioning part, and then GO TO 27.
16.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or replace malfunctioning part, and then GO TO 17.
17.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2” AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2” and “B/FUE L SCHDL” in “SPEC” of “DATA MONITOR” mode, and
check that each indication is within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> “B/FUEL SCHDL” is more, “A/F ALPHA-B1” and “A /F ALPHA-B2” are less than the SP value: GO
TO 18.
18.DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect mass air flow sensor harness connector. Check pin terminal and connector for damage and then reconnect it again.
>> GO TO 19.
19.CHECK “A/F ALPHA-B1” AND “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1” and “A/F ALPHA-B2” in “ SPEC” of “DATA MONITOR” mode, and check that each
indication is within the SP value.
Is the measurement value within the SP value?
YES >> Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-201, "Diagno-
sis Procedure". Then GO TO 26.
NO >> GO TO 20.
20.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and check that the indication is within the SP
value.
Is the measurement value within the SP value?
YES >> GO TO 21.
NO >> More than the SP value: Replace malfuncti oning mass air flow sensor, and then GO TO 26.
21.REPLACE ECM
1. Replace ECM.
2. Perform EC-143, "
Work Procedure".
Revision: 2010 May2011 QX56
EC-384
< DTC/CIRCUIT DIAGNOSIS >[VK56VD]
P0850 PNP SWITCH
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Go to
EC-384, "Diagnosis Procedure".
NO >> INSPECTION END
5.PERFORM COMPONENT FUNCTION CHECK
WITH GST
Perform Component Function Check. Refer to EC-384, "
Component Function Check".
NOTE:
Use Component Function Check to check the overall func tion of the park/neutral position (PNP) signal circuit.
During this check, a 1st trip DTC might not be confirmed.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-384, "
Diagnosis Procedure".
Component Function CheckINFOID:0000000006217886
1.PERFORM COMPONENT FUNCTION CHECK
WITH GST
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector terminals under the following conditions.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-384, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000006217887
1.CHECK DTC WITH TCM
Refer to TM-61, "
CONSULT-III Function (TRANSMISSION)".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace malfunctioning part.
2.CHECK STARTING SYSTEM
Turn ignition switch OFF, then turn it to START.
Does starter motor operate?
YES >> GO TO 3.
NO >> Check DTC with BCM. Refer to BCS-57, "
DTCIndex".
3.CHECK PNP SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Disconnect ECM harness connector.
4. Check the continuity between A/T assembly harness connector and ECM harness connector.
VHCL SPEED SE More than 64 km/h (40 mph)
Selector lever Suitable position
ECM
Condition Voltage (V)
Connector +–
Te r m i n a l Te r m i n a l
F111 11 175 Selector lever P or N position Battery voltage
Except above position Approx. 0
Revision: 2010 May2011 QX56