DLN-222
< SERVICE DATA AND SPECIFICATIONS (SDS) [REAR FINAL DRIVE: R230]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000006222430
Drive Gear RunoutINFOID:0000000006222431
Unit: mm (in)
Side Gear ClearanceINFOID:0000000006222432
Unit: mm (in)
Preload TorqueINFOID:0000000006222433
BacklashINFOID:0000000006222434
Unit: mm (in)
Companion Flange RunoutINFOID:0000000006222435
Unit: mm (in)
Applied model 2WD 4WD
VK56VDA/T
Final drive model R230
Gear ratio 2.937
Number of teeth (Drive gear/Drive pinion) 47/16
Oil capacity (Approx.) (US pt, lmp pt)1.75 (3-3/4, 3-1/8)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
Item Runout limit
Drive gear back face 0.05 (0.0020) or less
Item Specification
Side gear back clearance
(Clearance limit between side gear and differential case for adjusting
side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resis-
tance during differential motion.)
Item Specification
Drive pinion bearing preload torque 1.76 − 2.65 N·m (0.18 − 0.27 kg −m, 16 − 23 in-lb)
Side bearing preload torque (reference value determined by drive
gear bolt pulling force) 0.29
− 1.47 N·m (0.03 − 0.14 kg −m, 3 − 13 in-lb)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + Side
bearing preload torque) 2.06
− 4.12 N·m (0.21 − 0.42 kg −m, 19 − 36 in-lb)
Item Specification
Drive gear to drive pinion gear 0.13 − 0.18 (0.0051 − 0.0070)
Item Runout limit
Inner side of the companion flange 0.08 (0.0031) or less
Revision: 2010 May2011 QX56
EC-12
< PRECAUTION >[VK56VD]
PRECAUTIONS
When measuring ECM signals with a circuit tester, never allow
the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
B1 indicates bank 1, B2 indicat es bank 2 as shown in the fig-
ure.
Never operate fuel pump when there is no fuel in lines.
Tighten fuel hose clamps to the specified torque.
Never depress accelerator pedal when starting.
Immediately after starting, never rev up engine unnecessarily.
Never rev up engine just prior to shutdown.
SEF348N
PBIB1144E
SEF709Y
Revision: 2010 May2011 QX56
COMPONENT PARTSEC-23
< SYSTEM DESCRIPTION > [VK56VD]
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ECM receives the signals as shown in the figure.
Crankshaft Position SensorINFOID:0000000006217665
The crankshaft position (CKP) sensor senses the protrusion of the
signal plate installed to the drive plate to identify fluctuation of the
engine revolution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic fiel
d, the voltage from the sensor
changes.
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
ECM receives the signals as shown in the figure.
ECMINFOID:0000000006217666
ECM (Engine Control Module) controls the engine.
The ECM consists of a microcomputer and connectors for trans- mitting/receiving signals and for supplying power. Furthermore, the
ECM is equipped with an injector dr iver unit and actuates the fuel
injector at a high voltage (approximately 70 V at the maximum).
ECM is equipped with ECM temperature sensors. If ECM is over- heated, ECM controls output torque to prevent damage to itself.
Battery voltage is supplied to the ECM even when the ignition
switch is turned OFF for the ECM memory function of the DTC
memory, the air-fuel ratio feedback compensation value memory,
the idle air volume learning value memory, etc.
Electric Throttle Control ActuatorINFOID:0000000006217667
OUTLINE
JMBIA1559GB
JMBIA0062ZZ
JMBIA1559GB
JMBIA0057ZZ
Revision: 2010 May2011 QX56
SYSTEMEC-43
< SYSTEM DESCRIPTION > [VK56VD]
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INTAKE VALVE TIMING CONTROL
INTAKE VALVE TIMING CONTROL : System DiagramINFOID:0000000006217707
INTAKE VALVE TIMING CONT
ROL : System DescriptionINFOID:0000000006217708
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM via the CAN communication line.
SYSTEM DESCRIPTION
This mechanism hydraulically controls cam phases c ontinuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft posit ion, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to
increase engine torque in low/mid speed range and output in high speed range.
VVEL SYSTEM
JMBIA2174GB
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor Engine speed and piston position
Intake valve timing
controlIntake valve timing control
solenoid valve
Camshaft position sensor
Engine oil temperature sensor Engine oil temperature
Engine coolant temperature sensor Engine coolant temperature
Combination meter Vehicle speed*
PBIB3276E
Revision: 2010 May2011 QX56
EC-94
< ECU DIAGNOSIS INFORMATION >[VK56VD]
ECM
DTC No. Detected items Engine operating condition in fail-safe mode
U0113
U1003
U1024 Can communication circuit VVEL actuator
motor relay is turned off, and VVEL value is become at a minimum angle.
Engine speed will not rise more than 3,500 rpm due to the fuel cut.
P0011
P0021 Intake valve timing control The signal is not energized to the intake valve timing control solenoid valve and the valve
control does not function.
P0087 FRP control system Engine torque is limited.
VVEL value is maintained at a fixed angle.
P0088 Engine speed is limited.
P008A Low fuel pressure control
system Engine torque is limited.
P0090 FRP control system Engine torque is limited.
VVEL value is maintained at a fixed angle.
P0102
P0103 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118 Engine coolant tempera-
ture sensor circuit
Engine coolant temperature will be determined by ECM based on the following condition.
CONSULT-III displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-III display)
Just as ignition switch is turned ON
or START 40
°C (104 °F)
Approx. 4 minutes or more after
engine starting 80
°C (176 °F)
Except as shown above 40 - 80 °C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
Therefore, the acceleration will be poor.
P0190 FRP sensor Engine speed is limited.
High pressure fuel pump is activated at maximum discharge pressure.
P0201
P0202
P0203
P0204
P0205
P0206
P0207
P0208 Injector Engine torque is limited.
Fuel injection shut-off of malfunction cylinder.
Mixture ratio feedback control does not function.
Idle engine speed is increased.
P0500 Vehicle speed sensor The cooling fan operates (Highest) while engine is running.
P0524 Engine oil pressure The signal is not energized to the intake valve timing control solenoid valve and the valve
control does not function.
Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0605 ECM (When ECM calculation function is malfunctioning:)
ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
ECM deactivates ASCD operation.
P0607 ECM VVEL actuator motor relay is
turned off, and VVEL value is become at a minimum angle.
Engine speed will not rise more than 3,500 rpm due to the fuel cut.
Revision: 2010 May2011 QX56
ECM
EC-95
< ECU DIAGNOSIS INFORMATION > [VK56VD]
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P062B ECM Type1
Engine torque is limited.
Idle engine speed is increased.
Fuel injector power supply shut-off.
High fuel pressure limitation.
Typ e2
Engine torque is limited.
Fuel injection shut-off of malfunction cylinder.
Mixture ratio feedback control does not function.
Idle engine speed is increased.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1087
P1088 VVEL control function VVEL of no
rmal bank is controlled at VVEL angle of abnormal bank.
Engine speed will not rise more than 3,500 rpm due to the fuel cut.
P1089
P1092 VVEL control shaft position
sensor VVEL value is maintained at a fixed angle.
Engine speed will not rise more than 3,500 rpm due to the fuel cut
P1197 Out of gas Engine torque is limited.
VVEL value is maintained at a fixed angle.
P1608 VVEL control shaft position
sensor VVEL actuator motor relay is turned off, an
d VVEL value is become at a minimum angle.
Engine speed will not rise more than 3,500 rpm due to the fuel cut.
P1090
P1093 VVEL actuator motor VVEL of no
rmal bank is controlled at VVEL angle of abnormal bank.
Engine speed will not rise more than 3,500 rpm due to the fuel cut.
VVEL actuator motor relay is turned off, an d VVEL value is become at a minimum angle.
Engine speed will not rise more than 3,500 rpm due to the fuel cut.
P1091 VVEL actuator motor rela
y VVEL actuator motor relay is turned off, an d VVEL value is become at a minimum angle.
Engine speed will not rise more than 3,500 rpm due to the fuel cut.
P1197 Out of gas Engine torque is limited.
VVEL value is maintained at a fixed angle.
P2101 Electric throttle control
function ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2119 Electric throttle control ac-
tuator
(When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator because of regulating the throttle open-
ing to 20 degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is being driven, it slows down gradually by fuel cut. After the vehicle
stops, the engine stalls.
The engine can restart in the N or P position, and engine speed will not exceed 1,000 rpm
or more.
P1290
P2100
P2103 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1606 VVEL control module VVEL
actuator motor relay is turned off, and VVEL value is become at a minimum angle.
Engine speed will not rise more than 3,500 rpm due to the fuel cut.
P1805 Brake switch ECM controls the electric throttle control
actuator by regulating the throttle opening to a
small range.
Therefore, acceleration will be poor.
Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
DTC No. Detected items Engine operating condition in fail-safe mode
Revision: 2010 May2011 QX56
EC-96
< ECU DIAGNOSIS INFORMATION >[VK56VD]
ECM
DTC Inspection Priority Chart
INFOID:0000000006217732
If some DTCs are displayed at the same time, perfo rm inspections one by one based on the following priority
chart.
P2122
P2123
P2127
P2128
P2138 Accelerator pedal position
sensor
The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
Therefore, the acceleration will be poor.
P2539 Low fuel pressure sensor Engine torque is limited.
DTC No. Detected items Engine operating condition in fail-safe mode
Revision: 2010 May2011 QX56
EC-102
< ECU DIAGNOSIS INFORMATION >[VK56VD]
ECM
P0731 0731
1GR INCORRECT RATIO*7—2 ×TM-118
P0732 0732
2GR INCORRECT RATIO*7—2 ×TM-120
P0733 0733
3GR INCORRECT RATIO*7—2 ×TM-122
P0734 0734
4GR INCORRECT RATIO*7—2 ×TM-124
P0735 0735
5GR INCORRECT RATIO*7—2 ×TM-126
P0740 0740 TORQUE CONVERTER — 2 ×TM-128
P0744 0744 TORQUE CONVERTER — 2 ×TM-129
P0745 0745 PC SOLENOID A — 2 ×TM-131
P0750 0750 SHIFT SOLENOID A — 2 ×TM-132
P0775 0775 PC SOLENOID B — 2 ×TM-133
P0780 0780 SHIFT — 1 ×TM-134
P0795 0795 PC SOLENOID C — 2 ×TM-136
P0850 0850 P-N POS SW/CIRCUIT — 2 ×EC-383
P1087 1087 VVEL SYSTEM-B1 — 1 ×EC-386
P1088 1088 VVEL SYSTEM-B2 — 1 ×EC-386
P1089 1089 VVEL POS SEN/CIRC-B1 — 1 ×EC-387
P1090 1090 VVEL ACTR MOT-B1 — 1 ×EC-390
P1091 1091 VVEL ACTR MOT PWR — 1 ×EC-393
P1092 1092 VVEL POS SEN/CIRC-B2 — 1 ×EC-387
P1093 1093 VVEL ACTR MOT-B2 — 1 ×EC-390
P1148 1148 CLOSED LOOP-B1 — 1 ×EC-396
P1168 1168 CLOSED LOOP-B2 — 1 ×EC-396
P1197 1197 FUEL RUN OUT — 2 — EC-397
P1212 1212 TCS/CIRC — 2 — EC-399
P1217 1217 ENG OVER TEMP — 1×EC-400
P1220 1220 FPCM — 1 — EC-403
P1225 1225 CTP LEARNING-B1 — 2 —EC-406
P1226 1226 CTP LEARNING-B1 — 2 —EC-407
P1421 1421 COLD START CONTROL — 2×EC-408
P1423 1423 COLD START CONTROL — 2 ×EC-410
P1424 1424 COLD START CONTROL — 2 ×EC-410
P1550 1550 BAT CURRENT SENSOR — 2 — EC-412
P1551 1551 BAT CURRENT SENSOR — 2 —EC-416
P1552 1552 BAT CURRENT SENSOR — 2 —EC-416
P1553 1553 BAT CURRENT SENSOR — 2 —EC-420
P1554 1554 BAT CURRENT SENSOR — 2 —EC-424
P1556 1556 BAT TMP SEN/CIRC — 2 —EC-428
P1557 1557 BAT TMP SEN/CIRC — 2 —EC-428
P1564 1564 ASCD SW — 1 —EC-431(with ASCD)
EC-434
(with ICC)
P1568 1568 ICC COMMAND VALUE — 1 — EC-437
DTC*1
Items
(CONSULT-III screen terms) SRT code Trip MIL Reference
page
CONSULT-III
GST*
2ECM*3
Revision: 2010 May2011 QX56