2011 FORD KUGA Engine

30.Torque: 24Nm1.
2. Torque: 15
Nm
E84101
1
2
31.Torque: 10Nm
E74122
G1079026en2008.50 Kuga8/2011
303-01- 11 8
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 8
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Engine — Vehicles With: 5-Speed Automatic Transaxle(AW55)(21 132 0; 21 132 6; 21 132 7)
Installation
Special Tool(s) / General Equipment
303-122
Lifting Bracket, Engine
21068A
Hose Clamp Remover/Installer
Hydraulic Jib Crane
Mounting Table Set
Retaining Strap
Round-Ended Steel Rule
Trolley Jack
Wooden Block
1. Special Tool(s): 303-122
General Equipment: Hydraulic Jib Crane
E84188
303-122
2.General Equipment: Round-Ended Steel Rule
14 mm14 mm
E114801
3.Torque: 48Nm
E84187
G1191241en2008.50 Kuga8/2011
303-01- 11 9
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
11 9
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

4.Torque: 48Nm
E65770
5. NOTE: Install all the bolts finger tight before
final tightening.
Torque: 60
Nm
6
5
3
4
2
1
x6
6
5
3
4
2
1
x6
E124910
6. WARNING: Make sure that the engine and transmission assembly is on
wooden blocks and secured with
suitable retaining straps.
General Equipment: Retaining Strap
General Equipment: Mounting Table Set
General Equipment: Wooden Block
G1191241en2008.50 Kuga8/2011
303-01- 120
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
120
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E105371
7. CAUTION: Make sure that nocomponents catch.
Lower the vehicle.
8.
E114729
9. Torque: 148Nm1.
2. Torque: 10
Nm
1
2
1
2
E114607
G1191241en2008.50 Kuga8/2011
303-01- 121
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
121
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

10. N O T E :Only tighten the nuts and bolts finger
tight at this stage.
E68472
2
1
11 . Remove the following items:
• General Equipment: Retaining Strap
12. Torque: 25
Nm
E112536
13. Torque: 23Nm1.
2. Torque: 7
Nm
E112535
1
2
G1191241en2008.50 Kuga8/2011
303-01- 122
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
122
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

14.
E112635
2
1
15.Torque: 10Nm1.
2. General Equipment: Hose Clamp
Remover/Installer
4. Torque: 30
Nm
E112636
4
2
x3
3
x31
x3
3
1x3
G1191241en2008.50 Kuga8/2011
303-01- 123
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
123
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

16.Install the following items:
1. Refer to: Transfer Case (307-07 Transfer
Case - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD/6-Speed Automatic
Transaxle - 6DCT450, Removal).
2. Refer to: Front Halfshaft LH (205-04 Front
Drive Halfshafts, Removal and Installation).
3. Refer to: Accessory Drive Belt (303-05
Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
17. CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent.
Torque: 48Nm
E112253
x2
18.Torque: 24Nm
E112254
19.
E66050
G1191241en2008.50 Kuga8/2011
303-01- 124
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
124
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

20.Torque: 6Nm
E114754
23. Torque: 48Nm1.
2. Torque: 80
303-01- 125
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
125
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E114624
21.
Torque: 50
x2
22. CAUTION: Make sure that the exhaust
flexible pipe is not forcibly bent.
Torque: 28Nm
Nm
E114913
24.Torque: 10
E114612
25.
E114611
G1191241en2008.50 Kuga8/2011
Nm
1
2
Nm
x3