2011 FORD KUGA Engine

49. CAUTION: Make sure that nocomponents catch.
General Equipment: Retaining Strap
General Equipment: Trolley Jack
E112303
15 mm
50.
E112649
Vehicles without PCM security shield
51.
E112653
52.Torque: 7Nm
E93509
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303-01- 134
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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Vehicles with PCM security shield
53.Torque: 7Nm
x4x4
E92343
All vehicles
54. CAUTION: Make sure that no
components catch.
Remove the following items:
• General Equipment: Retaining Strap
55. N O T E : Only tighten the bolts finger tight at this
stage. Remove the following items:
• General Equipment: Trolley Jack
E116626
56. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
1. Torque: 4Nm
2. Torque: 10Nm
E116646
1
2
2
G1191241en2008.50 Kuga8/2011
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57.
E65070
58.
E106249
59.
E112389
60.
E112311
61.To r q u e : 115Nm1.
2. Torque: 90
Nm
E68740
1
2
62.General Equipment: Hose Clamp
Remover/Installer
E112638
G1191241en2008.50 Kuga8/2011
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63.Torque: 10Nm
E112446
64.Torque: 12Nm
E101006
65.On both sides.
Torque: 35
x3
66.
G1191241en2008.50 Kuga8/2011
303-01- 137
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Nm
E99147
E114689

67.Install the following items:
1. Refer to: Battery(414-01 Battery, Mounting
and Cables, Removal and Installation).
2. Refer to: Cowl Panel Grille (501-02 Front
End Body Panels, Removal and
Installation).
68.
E79327
69. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
70. Refer to: Power Steering System Filling (211-00
Steering System - General Information,
General Procedures).
71. Refer to: Door Window Motor Initialization
(501-11 Glass, Frames and Mechanisms,
General Procedures).
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SECTION 303-03 Engine Cooling
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
303-03-2
Engine Cooling — 2.5L Duratec (147kW/200PS) - VI5 (Component Location) .................
303-03-3
Engine Cooling — 2.5L Duratec (147kW/200PS) - VI5 (Overview) ....................................
303-03-3
Auxiliary coolant pump ........................................................................\
...............................
DIAGNOSIS AND TESTING 303-03-4
Engine Cooling ........................................................................\
...........................................
303-03-4
Inspection and Verification ........................................................................\
..........................
GENERAL PROCEDURES 303-03-5
Cooling System Draining and Vacuum Filling .....................................................................
303-03-5
Draining ........................................................................\
......................................................
303-03-6
Evacuating and Filling ........................................................................\
................................
303-03-7
Radiator Lower Mounting Repair ........................................................................\
................
REMOVAL AND INSTALLATION 303-03-10
(24 404 0)
Coolant Pump — 2.5L Duratec (147kW/200PS) - VI5 ...................................
303-03-11
(24 222 0)
Cooling Fan Motor and Shroud — 2.5L Duratec (147kW/200PS) - VI5 .........
303-03-14
(24 254 0)
Radiator — 2.5L Duratec (147kW/200PS) - VI5 .............................................
303-03-19
(24 454 0)
Thermostat — 2.5L Duratec (147kW/200PS) - VI5 ........................................
303-03-20
(24 001 0)
Thermostat Housing — 2.5L Duratec (147kW/200PS) - VI5 ..........................
303-03-1
Engine Cooling
303-03- 1
.
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Engine Cooling — 2.5L Duratec (147kW/200PS) - VI5 –Component Location
E105244
1
2
3
4
5
6
Description
Item
Cooling fan motor
1
Thermostat housing
2
Coolant pump
3Description
Item
Auxiliary coolant pump
Comments:Vehicles equipped with a trailer coupling
or additional heating
4
Turbocharger coolant connections
5
Oil Cooler
6
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303-03- 2
Engine Cooling
303-03- 2
DESCRIPTION AND OPERATION
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Engine Cooling — 2.5L Duratec (147kW/200PS) - VI5 – Overview
Auxiliary coolant pump
An electrically operated auxiliary coolant pump is
installed on vehicles with a trailer coupling and/or
additional heating. The auxiliary coolant pump
ensures that the coolant is circulated when the
coolant pump (which is driven by the engine) is not
running.
The additional heating uses the auxiliary coolant
pump to circulate hot coolant through the heat
exchanger and the engine.
On vehicles with a trailer coupling the auxiliary
coolant pump is switched on for 6 minutes by the
PCM (powertrain control module) if the coolant
temperature exceeds 106°C when the engine is
switched off. This prevents the coolant circuit from
overheating. This could happen particularly if the
engine is switched off after towing a heavy trailer
up a steep hill before there has been sufficient time
for cooling.
G1088220en2008.50 Kuga8/2011
303-03-3
Engine Cooling
303-03- 3
DESCRIPTION AND OPERATION
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