2011 FORD KUGA torque

63.Torque: 10Nm
E112446
64.Torque: 12Nm
E101006
65.On both sides.
Torque: 35
x3
66.
G1191241en2008.50 Kuga8/2011
303-01- 137
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
137
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Nm
E99147
E114689

8.Torque: 25Nm
E100040
x4
9.
E98184
10.
E98183
11 .Remove the cable ties securing the radiator and
condenser assembly.
G1062292en2008.50 Kuga8/2011
303-03- 9
Engine Cooling
303-03- 9
GENERAL PROCEDURES
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Coolant Pump — 2.5L Duratec (147kW/200PS) - VI5(24 404 0)
General EquipmentTrolley Jack
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Drain the cooling system.
Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
2. Remove the timing belt.
Refer to: Timing Belt (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
3. CAUTION: Use a wooden block to protect the oil pan when supporting the
engine.
Position the trolley jack with the wooden block
under the oil pan. Raise the trolley jack until the
front of the engine is free from load and the
coolant pump bolts can be accessed.
General Equipment: Trolley Jack
4. Torque: 17
Nm
E63823
x4
5.Lower the engine.
General Equipment: Trolley Jack 6.
Torque: 17
Nm
x3
E63856
Installation
1. NOTE: Install all the bolts finger tight before
final tightening.
To install, reverse the removal procedure.
G544632en2008.50 Kuga8/2011
303-03- 10
Engine Cooling
303-03- 10
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Cooling Fan Motor and Shroud — 2.5L Duratec (147kW/200PS)- VI5(24 222 0)
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
2.
E98183
3.
E98184
4.
E112584
5.
E112335
6. Torque: 25Nm
G1156382en2008.50 Kuga8/2011
303-03- 11
Engine Cooling
303-03- 11
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Radiator — 2.5L Duratec (147kW/200PS) - VI5(24 254 0)
General EquipmentCable Ties
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1.
E112311
2.
E112335
3. Refer to: Charge Air Cooler (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
4. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
5. Torque: 25
Nm
E112625
x2x2
6. NOTE: The gasket is to be reused unless
damaged.
E99980
Vehicles with automatic transmission
7. General Equipment: Cable Ties
G1156381en2008.50 Kuga8/2011
303-03- 14
Engine Cooling
303-03- 14
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E112764
1
2
9.Torque: 5Nm
E99965
10.General Equipment: Cable Ties
G1156381en2008.50 Kuga8/2011
303-03- 16
Engine Cooling
303-03- 16
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Thermostat — 2.5L Duratec (147kW/200PS) - VI5(24 454 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
2. Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
3.
E64638
4. Torque: 8Nm
E64639
x3
5.
E64640
Installation
1.To install, reverse the removal procedure.
G962443en2008.50 Kuga8/2011
303-03- 19
Engine Cooling
303-03- 19
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Thermostat Housing — 2.5L Duratec (147kW/200PS) -VI5(24 001 0)
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
2. Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
3. Torque: 17
Nm
E63828
2
4
x3
1
3
4.
E67780
Installation
1.To install, reverse the removal procedure.
G962444en2008.50 Kuga8/2011
303-03- 20
Engine Cooling
303-03- 20
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL