Page 1810 of 2057
Camshaft Position (CMP) Sensor(29 232 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
2. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
E65070
3. CAUTION: Make sure that the inside ofthe pipe ends are clean and free of oil
residue.
1. Torque: 10Nm
2. Torque: 4Nm
3. Torque: 10Nm
2
1
3
E68504
4.Torque: 10Nm
E65073
x6
5.Torque: 10Nm
E67947
Installation
1. NOTE: Make sure that the sensor housing is
clean and free of foreign material.
To install, reverse the removal procedure.
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
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REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1811 of 2057
Catalyst Monitor Sensor(29 219 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Raise and support the vehicle.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
2.
E67411
3. Torque: 47Nm
E66051
Installation
1.To install, reverse the removal procedure.
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
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REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1812 of 2057
Crankshaft Position (CKP) Sensor(29 230 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
2.
x7x7
E86012
3. Turn the engine to top dead center (TDC).
E71093
4.Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
5. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
E65070
6. CAUTION: Make sure that the inside ofthe pipe ends are clean and free of oil
residue.
1. Torque: 10Nm
2. Torque: 4Nm
3. Torque: 10Nm
2
1
3
E68504
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1813 of 2057
7.Torque: 10Nm
E65747
Installation
1. NOTE: Make sure that the sensor housing is
clean and free of foreign material.
To install, reverse the removal procedure.
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
39
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1814 of 2057
Heated Oxygen Sensor (HO2S)(29 220 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
E65070
2.
E67948
2
1
3.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
x7x7
E86012
5. Torque: 45Nm
E66305
Installation
1.To install, reverse the removal procedure.
G965266en2008.50 Kuga8/2011
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
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REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1815 of 2057
Knock Sensor (KS)(29 222 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
2. NOTE: Make sure that the sensor is installed in
the same location as when removed.
Torque: 20
Nm
E65542
Installation
1. To install, reverse the removal procedure.
G965267en2008.50 Kuga8/2011
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
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REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1816 of 2057
Mass Air Flow (MAF) Sensor(29 226 0)
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Torque: 10
Nm
E106250
x2
Installation
1.To install, reverse the removal.
G1079138en2008.50 Kuga8/2011
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
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REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1817 of 2057

Powertrain Control Module (PCM)(29 200 0)
General Equipment3.5 mm Drill Bit
Center Punch
Ford Diagnostic Equipment
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. NOTE: This step is only necessary when
installing a new component.
Download the PCM and throttle body
configuration information into the diagnostic tool,
using the Programmable Modules Installation
routine.
General Equipment: Ford Diagnostic Equipment
2. Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
Vehicles without PCM security shield
3.
E63329
4.
E93509
5.
E65856
6. Torque: 7Nm
E66285
Vehicles with PCM security shield
7.Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
8. General Equipment: Center Punch
1.
2. General Equipment: 3.5 mm Drill Bit
G1079137en2008.50 Kuga8/2011
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Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
43
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL