2011 FORD KUGA oil

Cylinder Head(21 163 0)
General EquipmentFluid Container
Tire Lever
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
SA-M1C9107-A / YS5J-
M1C9107-AA
Grease KS-PS
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
2. Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information,
General Procedures).
3. Refer to: Battery Disconnect and Connect
(414-01 Battery, Mounting and Cables,
General Procedures).
4. Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
5.
E98184
6. Torque: 24Nm
E68748
7. Torque: 48Nm1.
2. Torque: 80
Nm
E65766
1
2
8. CAUTION: Make sure that the exhaust
flexible pipe is not forcibly bent.
General Equipment: Tire Lever
Material: Grease KS-PS (SA-M1C9107-A /YS5J-M1C9107-AA) grease
Torque: 50
Nm
E66052
x2
G1079022en2008.50 Kuga8/2011
303-01- 50
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
50
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

9.Torque: 24Nm
E112254
G1079022en2008.50 Kuga8/2011
303-01- 51
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
51
REMOVAL AND INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
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E66726
10. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
11 .Torque: 24Nm
E112607
1
2
34
12. CAUTION: Make sure that the gaskets
are correctly located.
E112806
13.
E65070
Torque: 24Nm

15. CAUTION: Make sure that the inside ofthe pipe ends are clean and free of oil
residue.
1. Torque: 10
E68504
16. CAUTION: Make sure that the inside ofthe pipe ends are clean and free of oil
residue.
E68413
18.Torque: 10Nm
E113004
x8
19.
G1079022en2008.50 Kuga8/2011
303-01- 52
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
52
REMOVAL AND INSTALLATION
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E67743
14.
E106249
Nm
2. Torque: 4Nm
3. Torque: 10Nm
2
1
3
17.
E67375

2. CAUTION: Make sure that fluid level isto the MAX mark.
Refer to: Specifications (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Specifications).
Material: Engine Oil - 5W-30 (WSS-M2C913-C) engine oil
E116204
3. Refer to: Door Window Motor Initialization
(501-11 Glass, Frames and Mechanisms,
General Procedures).
G1079022en2008.50 Kuga8/2011
303-01- 55
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
55
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Oil Cooler(21 764 0)
General EquipmentFluid Container
Hose Clamp(s)
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
Removal
NOTE: Removal steps in the procedure may
contain installation details.
1.
E65299
2.
WARNING: Be prepared to collect
escaping fluid.
General Equipment: Fluid Container
Torque: 38
Nm
E92766
3.
WARNING: Be prepared to collect
escaping fluids.
1. General Equipment: Fluid Container General Equipment: Hose Clamp(s)
2. Torque: 3
Nm
3. Torque: 17Nm
E74103
x4
x2
2
3
1
Installation
1. To install, reverse the removal procedure.
2. CAUTION: Make sure that fluid level is to the MAX mark.
Refer to: Specifications (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Specifications).
Material: Engine Oil - 5W-30 (WSS-M2C913-C) engine oil
3. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
G834604en2008.50 Kuga8/2011
303-01- 58
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
58
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Engine(21 134 8)
Assembly
Special Tool(s) / General Equipment303-1054
Locking Tool, Timing Belt
Tensioner
3031054
303-1178
Timing Tool Camshaft
E62051
303-1179
Holding Wrench, Crankshaft
E62035
303-1180
Installer, Crankshaft Front
Seal
E62050
Special Tool(s) / General Equipment303-1181
Installer, Crankshaft Rear
Seal
E62048
303-1182
Timing Tool, Crankshaft
E62027
303-318
Aligner/Installer, Crankshaft
Front Seal
21148
Piston Ring Compressor
Round-Ended Steel Rule
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
WSK-M2G348-A7 /
5U7J-M2G348-BA
Flange Sealant - Anaer-
obic LP
1. NOTE: This step is only necessary when
installing a new component.
Refer to: Specifications (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Specifications).
G543500en2008.50 Kuga8/2011
303-01- 94
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
94
ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6
1
2
3
4
5
6
E122606
1
2
3
4
5
6
123456
2. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil
G543500en2008.50 Kuga8/2011
303-01- 95
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
95
ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E122293
x5
3. CAUTION: Make sure that thecomponents are installed to the position
noted before removal.Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil
G543500en2008.50 Kuga8/2011
303-01- 96
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
96
ASSEMBLY
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL