2010 JAGUAR XFR wheel

DRIVE CLUTCHES



Item Description 1 Input shaft 2 Main pressure supply port 3 Piston 4 Cylinder – external plate carrier 5 Clutch plate assembly 6 Baffle plate 7 Diaphragm spring 8 Output shaft 9 Bearing 10 Dynamic pressure equalization chamber 11 Piston chamber 12 Lubrication channel There are three drive clutches and two brake clutches used in the ZF 6HP28 transmission. Each clutch comprises one or more
friction plates dependent on the output controlled. A typical clutch consists of a number of steel outer plates and inner plates
with friction material bonded to each face.

On 5.0L SC (supercharger) and 3.0L diesel models, the uprated transmission includes additional clutch plates to enable the
transmission to manage the additional power output from these engines.

The clutch plates are held apart mechanically by a diaphragm spring and hydraulically by dynamic pressure. The pressure is
derived from a lubrication channel which supplies fluid to the bearings etc. The fluid is passed via a drilling in the output shaft
into the chamber between the baffle plate and the piston. To prevent inadvertent clutch application due to pressure build up
produced by centrifugal force, the fluid in the dynamic pressure equalization chamber overcomes any pressure in the piston
chamber and holds the piston off the clutch plate assembly.

When clutch application is required, main pressure from the fluid pump is applied to the piston chamber from the supply port.
This main pressure overcomes the low pressure fluid present in the dynamic pressure equalization chamber. The piston moves,
against the pressure applied by the diaphragm spring, and compresses the clutch plate assembly. When the main pressure
falls, the diaphragm spring pushes the piston away from the clutch plate assembly, disengaging the clutch.

PLANETARY GEAR TRAINS

The planetary gear trains used on the ZF 6HP28 transmission comprise a single web planetary gear train and a double web
planetary gear train. These gear trains are known as Lepelletier type gear trains and together produce the six forward gears
and the one reverse gear.

Single Web Planetary Gear Train
The single web planetary gear train comprises:
Sunwheel
Three (naturally aspirated versions) or four (5.0L SC and 3.0L diesel versions) planetary gears Planetary gear carrier (spider)
Ring gear or annulus. Multiplate Drive or Brake Clutch – Typical www.JagDocs.com

1 Cylinder 2 Baffle plate 3 Ring gear 4 Sun gear 5 Planetary gear spider 6 Torque converter input shaft Torque Converter Input Shaft



Item Description 1 Planetary gear spider 2 Planetary gears (short) 3 Ring gear 4 Output shaft 5 Planetary gear carrier 6 Sunwheel 7 Double planetary gears (long) 8 Sunwheel

DTC Description Possible Cause Action P0781-07
1-2 Shift - Mechanical
Failures
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P0781-77
2-1 Shift - commanded
position not reachable
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P0782-07
2-3 Shift - commanded
position not reachable
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P0782-77
3-2 Shift - commanded
position not reachable
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P0783-07
3-4 Shift - Mechanical
Failures
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P0783-77
3-4 Shift - commanded
position not reachable
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P0784-07
4-5 Shift - Mechanical
Failures
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P0784-77
4-5 Shift - commanded
position not reachable
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P0798-1A
Pressure Control Solenoid C
Electrical - Circuit Resistance
Below Threshold
Pressure control solenoid
C Circuit resistance
below threshold Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0798-1E
Pressure Control Solenoid C
Electrical - Circuit Short to
Ground
Pressure control solenoid
C electrical circuit short
to ground Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0798-21
Pressure Control Solenoid C
Electrical - signal amplitude
< minimum
Pressure Control Solenoid
C Electrical signal
amplitude < minimum Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0814-62 Transmission Range Display
Circuit - signal compare
failure
Transmission Range
Display Circuit signal
compare failure Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0826-08
Up and Down Switch circuit -
Bus Signal Message Failures
Invalid CAN signal from
BCM/Instrument cluster
Stuck switch
CAN bus circuit fault Check Central junction box and Instrument cluster for
stored DTCs. Check gear change switches for correct
operation. Refer to circuit diagrams and check CAN bus
for a circuit fault P0826-81
Up and Down Switch Circuit -
invalid serial data received
Invalid Can signal from
BCM / Instrument cluster
Stuck switch
CAN Bus Circuit fault Check Central junction box and Instrument cluster for
stored DTCs. Check Gear Change Switches for correct
operation. Refer to Circuit diagrams and check CAN
Bus for Circuit fault P0826-88
Up and Down Switch Circuit -
Bus off
SWM to BCM /
Instrument cluster LIN
Bus failure Check Central junction box and Steering Wheel Ice
Switches for stored DTCs. Refer to Circuit diagrams
and check LIN Bus for Circuit fault

Uppshift paddle switch to steering wheel retaining bolt 3 - 27 Downshift paddle switch to steering wheel retaining bolt 3 - 27 Transmission control switch (TCS) to floor console bracket retaining bolts 4 - 35 Emergency park position release lever cable bracket to transmission housing retaining bolts 11 8 -

6 Clockspring 7 Steering wheel audio switches 8 Upshift paddle switch 9 Downshift paddle switch 10 Instrument cluster 11 JaguarDrive selector


JAGUARDRIVE SELECTOR System Operation

Rotation of the JaguarDrive selector to any of the five positions is sensed by the TCM (transmission control module) via the
high speed CAN bus. A LIN bus connection is also provided, but is only used in the event of a CAN bus failure as a back-up. The TCM then reacts according to the selected position. The JaguarDrive selector is a magnetic system using Hall effect sensors to determine the position of the selector.

The S (sport) position selection allows the TCM to operate the transmission using the semi-automatic Jaguar sequential shift. Gear selections are sensed by the TCM when the driver operates the steering wheel paddle switches. Once the JaguarDrive selector position is confirmed, the TCM outputs appropriate information on the high speed CAN bus which is received by the instrument cluster to display the gear selection information in the message center.
Refer to: Information and Message Center (413-08 Information and Message Center, Description and Operation).
The paddles can also be used on a temporary basis when the JaguarDrive selector is in the D (drive) position to override the
automatic gear selection if required.

PARK INTERLOCK AND NEUTRAL LOCK

Neutral lock is a requirement for the JaguarDrive selector. The selector is always locked at ignition on when the engine is not
running, except after an engine stall when the selector is not in P (park) or N (neutral).

If, when driving with the JaguarDrive selector in S, D or R (reverse) at a speed of more than 5 km/h (3 mph), the driver selects
P or N:

Without the brake pedal pressed, the JaguarDrive selector will be immediately locked once the vehicle speed falls to
below 5 km/h (3 mph).
With the brake pedal pressed, the JaguarDrive selector will remain locked for as long as the brake pedal remains
pressed, regardless of vehicle speed.
The transmission will only engage park once the vehicle speed is less than 2 km/h (1 mph).

If the driver selects N and releases the brake pedal with a vehicle speed of less than 5 km/h (3 mph), the JaguarDrive selector
will be locked 2 seconds after N is selected. The selector will remain locked until the driver presses the brake pedal again.

To ensure that a driver request to change from a non-driving range (N for example) to a driving range (D for example), the park
interlock and neutral lock features are used in conjunction with the intermediate position.

If the transmission receives a range change request without the brake pedal pressed, the TCM initiates a soft lock function. The transmission will remain in park or neutral, depending on the starting position.
If a transmission position letter is flashing in the message center and the vehicle has no drive, the driver must:
Press the brake pedal.
Reselect N or P on the JaguarDrive selector.
Select the required driving range, ensuring that the brake pedal is pressed.
Rocking Function

The rocking function compliments the neutral lock function. For all changes from a non-driving range to a driving range, it is
necessary to press the brake pedal (to release either the park interlock or neutral lock).

In situations where the driver will require to change the gear selection from R to D, or from D to R, without brake pedal input
(car park maneuvering, 3 point turns or 'rocking' the vehicle from a slippery surface for example), the rocking function gives a 2
second lock delay when N is selected on the JaguarDrive selector and the brake pedal is not pressed.

Intermediate Position

If the JaguarDrive selector is rotated slowly from P to S and back to position P with the brake pedal pressed, the R or D
position display letter in the message center will flash and the transmission will remain in park or neutral depending on the
previous starting position of the selector.

If the brake pedal is released when R or D is flashing in the message center and the JaguarDrive selector is rotated to the R or
D position, the required range will not be selected and the transmission will remain in park or neutral, depending on the
previous starting position. This feature is known as soft lock.

If the driving range letter in the message center is flashing and the vehicle has no drive, the driver should depress the brake
pedal to reselect N or P, and then select the required driving range while the brake pedal remains pressed.

1 Latch 2 Strap 3 Locking cylinder 4 Operating lever 5 Upper cable 6 Cable joint 7 Lower cable 8 Cable bracket 9 Park interlock lever If a vehicle requires recovery/transportation, the emergency park release mechanism is used to manually disengage the park
lock and engage the transmission in neutral.

The emergency park release mechanism consists of an operating lever that is connected to a park interlock lever on the
transmission by an upper and lower cable assembly.

The operating lever is installed in the floor console, under the trim panel between the drinks holder and the cubby box. The
park interlock lever is attached to the transmission selector shaft.

One end of the operating lever is attached to a base by a hinge pin. A locking cylinder is installed in the other end of the
operating lever, to secure the operating lever to the base. The operating lever is raised by pulling on a strap.
When operated, the emergency park release mechanism turns the transmission selector shaft.
To disengage the park lock:
Open the cubby box lid and the drinks holder lid.
Remove the trim panel from between the drinks holder and the cubby box.
Rotate the locking mechanism of the emergency park release lever 90 degrees counterclockwise.
Apply the footbrake, pull the operating lever upwards and ensure it locks in the vertical position.

Raising the operating lever causes the emergency park release cable to rotate the park interlock lever on the transmission,
which disengages the parking pawl and engages neutral. This allows the vehicle to freewheel.
To re-engage the park lock:

Hold the strap on the operating lever, release the latch and lower the operating lever to the horizontal position.
Lock the operating lever by turning the locking mechanism 90 degrees clockwise.
Install the trim panel.
Close the cubby box lid and the drinks holder lid. www.JagDocs.com

1 Anti-trickle valve assembly 2 Wide bore filler neck 3 Fuel cap 4 Fuel cap lanyard 5 DMTL breather hose 6 DMTL breather filter 7 Fuel filler pipe 8 Connection of leak pipe to tank vapor line 9 Connection to charcoal canister 10 DMTL vapor leak pipe 11 Fuel filler hose 12 Hose connection with fuel tank inlet check valve The fuel filler head is positioned at the rear of the vehicle, above the right hand rear wheel. The filler head is covered by a
molded plastic cover which is electrically locked when the vehicle is locked. The filler cap is a conventional screw in type which
is secured to the vehicle with a lanyard. Fuel Filler Pipe (NAS)

installed in a manifold in the fuel delivery line. The manifold is located in the rear of the front LH wheelarch, behind the splash shield.