Page 1312 of 3039

Published: 08-Nov-2013
Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol - Charge Air Cooler
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details.
1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
2. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
3. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).
4. Refer to: Secondary Bulkhead Center Panel (501-02 Front End Body Panels, Removal and Installation).
5. Refer to: Fuel Injection Component Cleaning (303-04D Fuel Charging and Controls - V8 5.0L Petrol, General Procedures).
6. Refer to: Cooling System Partial Draining, Filling and Bleeding - V8 S/C 5.0L Petrol (303-03C Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).
7. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
8. NOTE: Some variation in the illustrations may occur, but the essential
information is always correct.
Torque: 25 Nm
9.
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Make
sure that all
openings are
sealed. Use
new blanking
caps.
16.
17.
18. Torque: 10 Nm
NOTE: Some variation in the illustrations may occur, but the essential
information is always correct.
Torque: 10 Nm
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21. NOTES:
Install and lightly tighten bolts in sequence illustrated.
Complete the tightening sequence.
Remove and discard the gasket.
Torque: 25 Nm www.JagDocs.com
Page 1318 of 3039
this stage.
Remove and
discard the
blanking
caps.
3.
WARNING:
Do not
smoke or
carry lighted
tobacco or
open flame
of any type
when working
on or near
any fuel
related
components.
Highly
flammable
vapors are
always
present and
may ignite.
Failure to
follow these
instructions
may result in
personal
injury.
Torque:
Union 21 Nm M6 12 Nm
4. WARNINGS:
Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable vapors
are always present and may ignite. Failure to follow these instructions may
result in personal injury.
After carrying out repairs, the fuel system must be checked visually for
leaks. Failure to follow these instructions may result in personal injury.
Torque: 21 Nm
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Installation 13.
14.
1. CAUTION: If a new cylinder head has been installed, then new
taptite bolts must be used to install the supercharger.
NOTE: New taptite bolts when used cut their own threads on the
first application.
To install, reverse the removal procedure.
2. Torque: 25 Nm
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3. Torque: 25 Nm 4. Torque: 10 Nm 5.
6.
CAUTIONS:
If a new cylinder head has been installed then
the special tool 303-1449-02 without the thread
must be used to install the supercharger.
If a new cylinder head has been installed, then
new taptite bolts must be used to install the
supercharger.
NOTE: New taptite bolts when used cut their
own threads on the first application.
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9.
10.
11. NOTE: Left-hand shown, right-hand similar.
Special Tool(s): 303-1449-01, 303-1449-02 Torque: 25 Nm
NOTE: Left-hand shown, right-hand similar.
Torque: 25 Nm
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11.
12. Torque: 20 Nm
Remove the installation tool.
13. CAUTIONS:
Make sure that spring resistance is felt in both directions of the
pulley as shown.
Make sure that all open ports are covered to prevent any foreign
material ingress.
NOTE: Supercharger rotors will appear polished, this is normal.