1 Headlamp leveling rotary thumbwheel (halogen headlamps only) 2 Instrument panel illumination dimmer thumbwheel 3 Luggage compartment lid release switch 4 Forward alert switch (if fitted) 5 Rear fog lamp switch The auxiliary lighting switch is located in the instrument panel, adjacent to the steering column. The switch has a rear fog
lamp switch and a rotary thumbwheel to adjust headlamp leveling on vehicles with halogen headlamps. The auxiliary lighting
switch also has a forward alert switch (if fitted) and a rotary thumbwheel for instrument panel illumination dimming.
The rear fog lamp switch is a non-latching switch which provides a momentary signal to the instrument cluster. The fog lamps
can only be activated if the ignition is in power mode 6 and the headlamp or auto headlamps are selected on. If the fog lamp
switch is pressed when the fog lamps are operating, they will be switched off. If the lighting control switch is moved to the
side lamp or off position or if the auto headlamps turns off the headlamps the rear fog lamps will be extinguished. If the
headlamps are subsequently turned on the rear fog lamp operation will not be active and the rear fog lamp switch must be
pressed to activate the lamps.
HEADLAMP ASSEMBLY
Two types of headlamp are available; xenon or halogen. The headlamp is secured in the front of the vehicle with three bolts;
one outboard bolt is screwed into the front upper cross member, one inboard bolt in the front upper body gusset and one bolt
located at the rear of the headlamp assembly which locates in the front fender reinforcing panel. Bulb replacement requires the
removal of the 3 bolts and the headlamp assembly.
The rear of the headlamp has removable panels which allow access to the bulbs for replacement. A large cover can be rotated
counter-clockwise for removal allows access the headlamp low beam halogen or xenon D1S bulb. Another large removable cover
can be rotated for removal to provide access to the high beam bulb, side lamp bulb and cornering/static bending lamp bulb (if
fitted).
The headlamps have 2 adjustment screws on the rear which allow for the manual setting of the vertical and horizontal
alignment.
On NAS vehicles, the headlamp is regarded as 'Visual Optically Left' aiming. The adjustment screws must be turned equal
amounts to maintain the correlation in the vertical axis only. There is no horizontal adjustment. Refer to the Service Repair
Procedures manual for headlamp alignment data and procedures.
Each headlamp has an integral 16 pin connector which provides inputs and outputs for the various functions of the headlamp
assembly. NOTE: RHD (right-hand drive) switch shown
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Halogen Low/high Beam Headlamp
The halogen low/high beam headlamp uses a projector lens, similar to the xenon headlamp. The projector module comprises
an ellipsoidal lens and a reflector. The projector reflector collects the light produced by the halogen bulb and projects the light
into a focal plane containing a shield. The contour of the shield is projected onto the road by the lens. The low/high beam
bulbs are quartz halogen and are retained in the headlamp unit with conventional wire retaining clips.
A tourist lever mechanism is located on the right hand side of the projector module. This mechanism moves a flap to blank off
a portion of the beam spread to enable the vehicle to be driven in opposite drive hand markets without applying blanking
decals to the headlamp lens. The beam is changed by removing the access cover at the rear of the lamp assembly and moving
a small lever located near the bulb holder, at the side of the projector.
Halogen High Beam Headlamp - Xenon and Halogen
The xenon and halogen headlamps use a complex surface reflector for the halogen fill in high beam lamp only lighting unit,
which is of the same design on both headlamp types. This type of reflector has the reflector divided into separate parabolic
segments, with each segment having a different focal length.
The high beam headlamp bulbs are quartz halogen and are retained in the headlamp unit with conventional wire retaining
clips.
Cornering Lamps
NOTE: The cornering lamps are not fitted to NAS vehicles.
The cornering lamps are an optional feature designed to illuminate the direction of travel when cornering at low speeds. The
design of the lens projects a spread of light from the vehicle at approximately 45 degrees to the vehicle axis. The cornering
lamp is incorporated into the headlamp assembly and shares the same housing as the low beam headlamp. The cornering lamp
uses a 35W Halogen H8 bulb which is permanently located in an integral holder which is connected on the headlamp housing.
The holder is located in an aperture in the headlamp housing and rotated to lock. The bulb is accessible via a removable cover
on the base of the headlamp housing.
The cornering lamps are controlled by the LH steering column multifunction switch with the lighting control switch in the headlamp position and the ignition in power mode 6. The cornering lamps are supplied power via the ignition circuit to ensure
that they do not function with the headlamp delay feature. The cornering lamps are deactivated if the vehicle speed exceeds
25 mph (40 km/h). Only one cornering lamp will illuminate at any one time. If the left hand turn signal indicators are selected
on, the left hand cornering lamp will be illuminated and vice versa, providing the vehicle speed and lighting control switch
positions are correct.
Static Bending Lamps
NOTE: The static bending lamps are not fitted to NAS vehicles.
The static bending lamps are designed to illuminate the direction of travel when cornering at low speeds. The static bending
lamp functionality, which is controlled by the CJB and the headlamp leveling module, operates using inputs from the steering angle sensor and vehicle speed information from the ABS (anti-lock brake system) module. The static bending lamp is
incorporated into the headlamp assembly and shares the same housing as the low beam headlamp. The design of the lens
projects a spread of light from the vehicle at approximately 45 degrees to the vehicle axis. The static bending lamp uses a
35W Halogen H8 bulb which locates in a holder which is connected via wires to the main connector on the headlamp housing.
The holder is located in an aperture in the headlamp housing and rotated to lock. The bulb is accessible via a removable cover
at the rear of the headlamp housing.
The static bending lamps operate with a steering angle sensor CAN bus signal which is received by the CJB. The CJB monitors this signal and vehicle speed and activates the static bending lamp bulb. When the operation parameters of the lamp are
reached, the CJB fades the static bending lamp bulb on using a PWM (pulse width modulation) voltage over a period of approximately 2 seconds. When the lamp is switched off, the CJB fades the bulb off by decreasing the PWM voltage in a linear manner depending on steering angle and vehicle speed. The cornering lamps can only be active for a maximum of 3 minutes.
NOTE: Static bending lamps only operate when the transmission is in DRIVE or in SPORT.
Turn Signal Indicators
The turn signal indicator lamp is incorporated into the outer part of the headlamp assembly. The turn signal indicator lamp
uses a PY21W bayonet orange colored bulb in ROW markets, a S8W 27/7W wedge bulb is used in NAS markets. The bulb is
fitted into a holder which connects with contacts in the headlamp housing. The holder is fitted into an aperture in the
headlamp housing and rotated to lock into position.
When active, the turn signal indicator lamps will flash at a frequency cycle of 380ms on and 380ms off. If a bulb fails, the
remaining turn signal lamps bulbs continue to flash at normal speed. The turn signal indicators in the instrument cluster will
flash at double speed to indicate the bulb failure to the driver.
Side Lamps
The side lamp is located between the headlamp projector module and the high bean headlamp. The side lamp uses a W5W
wedge fitting bulb which locates in a holder which connected via wires to the main connector on the headlamp housing. The
holder is a push fit into a receptacle in the headlamp housing. The bulb is accessible by removal of the inner cover on the rear
of the headlamp housing. Access to the bulb requires removal of the headlamp from the vehicle. The side lamps are operated
by selecting side lamps or headlamps on the lighting control switch. The side lamps are functional at all times and are
Exterior Lighting - Headlamps
Diagnosis and Testing
Principles of Operation Published: 11-Jul-2014
For a detailed description of the exterior lighting system, refer to the relevant Description and Operation section in the
workshop manual. REFER to: (417-01 Exterior Lighting)
Exterior Lighting (Description and Operation), Exterior Lighting (Description and Operation), Exterior Lighting (Description and Operation).
Safety Information
WARNINGS:
The Xenon Headlamp system generates up to 28,000 volts. Make sure that the headlamps are switched off before
working on the system. Failure to follow this instruction may lead to fatality.
The following safety precautions must be followed when working on the Xenon Headlamp system:
DO NOT attempt any procedures on the Xenon Headlamps or circuits when the system is energized.
Handling of the xenon bulb must be performed using suitable protective equipment, e.g. gloves and goggles. The glass
part of the bulb must not be touched.
Only operate the lamp in a mounted condition in the reflector.
All safety procedures and precautions must be followed to prevent personal injury.
CAUTION: Xenon bulbs must be disposed of as hazardous waste.
There are instructions on the correct procedures for Xenon Headlamp System repairs in the manual, refer to section 100-00 -
General Information, Standard Workshop Practices of the workshop manual.
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage.
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to DTC Index.
Symptom Chart
Symptom Possible Causes Action Low beam lamp(s)
inoperative
Bulb failure
Fuse(s) blown
Circuit fault
Lighting control switch
fault
Left-hand steering
column multifunction
switch fault Check the bulb and fuse condition (see visual inspection). Check the
headlamp circuits. Check the lighting control switch function. Check the
left-hand steering column multifunction switch operation. Refer to the
electrical guides. Check for DTCs indicating a headlamp or related circuit
fault. High beam lamp(s)
inoperative Electrical
Headlamp Leveling Module (HLM)
Bulb(s)
Photocell(s)
Ballast
Wiring harness/electrical connectors
Fuse(s) Visual Inspection
Symptom Possible Causes Action Low beam lamp(s)
dim
Incorrect bulb rating
Tourist lever set in the
wrong position
Circuit fault
Lighting control switch
fault
Left-hand steering
column multifunction
switch fault Check the bulb condition and rating. Check the tourist lever is set
correctly. Check the headlamp circuits. Check the lighting control switch
function. Check the left-hand steering column multifunction switch
function. Refer to the electrical guides. High beam lamp(s)
dim Low beam lamp(s)
stuck on
Circuit fault
Lighting control switch
fault
Left-hand steering
column multifunction
switch fault
Headlamp timer
function fault Check the headlamp circuits. Check the lighting control switch function.
Check the left-hand steering column multifunction switch operation. Check
the headlamp timer function. Refer to the electrical guides. Check for DTCs
indicating a headlamp circuit fault High beam lamp(s)
stuck on Headlamp low/high
beam switching
function inoperative
Circuit fault
Left-hand steering
column multifunction
switch fault
Xenon lamp shutter
mechanism fault Check the headlamp circuits. Check the left-hand steering column
multifunction switch operation. Check the xenon lamp shutter mechanism
operation. Refer to the electrical guides. Check for DTCs indicating a
headlamp circuit fault Warning lamp(s)
inoperative
Fuse(s) blown
Lighting control switch
fault
Left-hand steering
column multifunction
switch inoperative
Circuit fault
Instrument cluster
fault Check the fuse(s) (see visual inspection). Check the lighting control switch
function. Check the left-hand steering column multifunction switch
function. Check the warning lamp circuits. Refer to the electrical guides.
Check for DTCs indicating an instrument cluster or CAN system fault. Headlamp Wet -
Internal
Condensation
Water Ingress Check for outstanding Technical Service Bulletins (TSBs) relating to
'Headlamp Internal Condensation'. Carry out the instructions in the service
bulletin to determine if the fault is related to condensation or water ingress. DTC Index
For a list of Diagnostic Trouble Codes (DTCs) that could be logged on this vehicle, please refer to Section 100-00. REFER to:
Diagnostic Trouble Code (DTC) Index - DTC: Headlamp Control Module (HCM) (100-00 General Information, Description and Operation).
Exterior Lighting - Headlamp Assembly
Removal and Installation
Removal
NOTE: RH illustration shown, LH is similar.
1.
2. Published: 11-May-2011
NOTE: Turn the steering wheel to full LH lock.
Published: 11-May-2011
Daytime Running Lamps (DRL) - Daytime Running Lamps (DRL) - System
Operation and Component Description
Description and Operation
CENTRAL JUNCTION BOX (CJB) System Operation
The CJB (central junction box) controls the operation of the DRL (daytime running lamps). The DRL are activated once the CJB detects an ignition on power mode 6 signal.
The CJB also monitors the lighting control switch and the auto lamps feature and overrides the DRL if required.
DAYTIME RUNNING LAMPS - CANADA Component Description
The DRL for this market use full intensity low beam headlamps. The side marker lamps, tail lamps and license plate lamps will be on, but instrument cluster illumination will be off. DRL are active when the following parameters are met:
PARK is not selected on the electronic transmission selector
Electronic Parking Brake (EPB) is off
Power mode 6 (ignition on) detected by the CJB The CJB receives an engine running signal The lighting control switch is in the off or side lamps position.
NOTES:
If the lighting control switch is moved to the headlamp position, DRL are deactivated and normal side lamp and headlamp functionality is operational.
When DRL are active, the headlamp flash function using the left hand steering column multifunction switch will operate normally.
The high beam headlamp function using the left hand steering column stalk switch will be deactivated. When the transmission
is in PARK, DRL are turned off. This is to reduce battery discharge during long periods of engine idling in cold climate conditions. When the electronic transmission selector is moved from the PARK position, normal DRL functionality is restored.
DAYTIME RUNNING LAMPS - DENMARK, HOLLAND, NORWAY, SWEDEN, FINLAND AND POLAND
NOTE: DRL for Poland is on vehicles from 2008MY.
DRL for these markets use full intensity low beam headlamps. Side lamps and license plate lamps will be on, but instrument cluster illumination will be off. DRL are active when the following parameters are met:
Power mode 6 (ignition on) detected by the CJB The CJB receives an engine running signal The lighting control switch is in the off position.
NOTE: When DRL are active, the headlamp flash function using the left hand steering column multifunction switch will operate normally. The high beam headlamp function using the left hand steering column stalk switch will be deactivated.
If the lighting control switch is moved to the side lamp or headlamp positions, DRL are deactivated and normal side lamp and headlamp functionality is operational.
AUTOMATIC HEADLAMPS
On vehicles fitted with the automatic headlamps feature, DRL are overridden if the lighting control switch is in the 'Auto' position and the CJB receives a signal from the rain/light sensor to activate the exterior lights.
When the CJB receives a signal to de-activate the automatic headlamps feature the DRL function is restored providing the parameters for DRL activation are met.
5 RJB (rear junction box) 6 Battery monitoring system module 7 Rear view camera 8 TCM (transmission control module) 9 Generator 10 Driver's door switch pack 11 Rear door control module 12 Driver's door control module 13 ECM (engine control module) 14 Electronic transmission selector 15 Driver's seat module 16 Driver's seat switch pack 17 Rear door control module 18 Front passenger door control module 19 Clockspring 20 Audio and telephone steering wheel switches 21 Instrument cluster 22 Start control module
Tire Pressure Monitoring System (TPMS) module 15 Driver's door control module 16 LH blind spot monitoring module CONTROL DIAGRAM - HIGH SPEED CAN BUS
Item Description D = High speed CAN bus 1 Electric steering column lock 2 Instrument cluster 3 Diagnostic socket 4 Adaptive speed control module 5 Electronic transmission selector 6 Occupant classification system control module 7 Headlamp leveling module 8 ABS (anti-lock brake system) module