Page 1004 of 3039
4. CAUTIONS:
Make sure that the mating faces are clean and free of foreign material.
Use only a plastic scraper when removing the sealing material.
Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas
shown, and tighten the bolts within 7 minutes.
5. NOTE: Tighten the bolts in the indicated sequence.
Torque: 12 Nm
6. CAUTION: Make sure that the mating faces are clean and free of foreign
material.
Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and
tighten the bolts within 7 minutes.
Page 1005 of 3039
7. CAUTION: Make sure that the mating faces are clean and free of
foreign material.
NOTE: Install new lower timing cover.
Install the bolts, but do not tighten fully at this stage.
Special Tool(s): 303-1433
8. NOTE: Tighten the bolts in the indicated sequence.
Torque:
M6 12 Nm M8 20 Nm
9. Remove the special tool.
10. Torque: 12 Nm
Page 1006 of 3039
11.
12. Torque: 10 Nm
Special Tool(s): 303-1442, 303-1443
13. Remove the special tools.
14. NOTE: Tighten the bolts in the indicated sequence.
Torque: 11 Nm www.JagDocs.com
Page 1007 of 3039
15.
16.
17.
18. Torque: 11 Nm
Torque: 11 Nm
NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean
engine oil.
CAUTION: Tighten the Torx screws a turn at a time until the correct
torque is achieved.
NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with
clean engine oil.
Torque: 11 Nm
Page 1008 of 3039
19.
20.
21.
22. Loosen the Torx screws half a turn each.
NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean
engine oil.
CAUTION: Tighten the Torx screws a turn at a time until the correct
torque is achieved.
NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with
clean engine oil.
Torque: 11 Nm
Page 1010 of 3039
26.
27.
28. CAUTION: Care must be taken when positioning the fuel rail
high-pressure fuel pump cover to one side.
NOTE: Fuel rail high-pressure fuel pump cover shown removed for
clarity.
Torque: 11 Nm
CAUTION: Care must be taken when positioning the fuel rail
high-pressure fuel pump cover to one side.
NOTE: Fuel rail high-pressure fuel pump cover shown removed for
clarity.
Torque: 11 Nm
NOTES:
Do not tighten at this stage.
Remove and discard the blanking caps.
Page 1011 of 3039
M6 (2) 11 Nm M8 (3) 25 Nm M5 nut (4) 6 Nm
Torque:
Unions 21 Nm www.JagDocs.com
Page 1012 of 3039
31.
32.
33. NOTES:
Install the bolt and unions finger tight before final tightening.
Remove and discard the blanking caps.
Torque:
Unions 21 Nm M6 11 Nm
Torque:
Unions 21 Nm
Torque:
M10 29 Nm M6 11 Nm