2010 JAGUAR XFR steering

Published: 11-May-2011
Accessory Drive - V8 S/C 5.0L Petrol - Accessory Drive - Overview
Description and Operation

OVERVIEW

The accessory drive is a belt system powered by a pulley attached to the front of the crankshaft. The crankshaft pulley, which
incorporates a torsional vibration damper, drives two drive belts. An automatic belt tensioner in each belt run maintains the
drive belt at the correct tension. Together with idler pulleys, the belt tensioners also guide the drive belts clear of obstructions
and set the correct 'wrap-around' of the accessory component drive pulleys to ensure a slip-free drive.

PRIMARY DRIVE BELT
The primary drive belt is a six-ribbed poly-V belt that drives the:
Coolant pump
Power steering pump
A/C (air conditioning) compressor
Generator.

SECONDARY DRIVE BELT

The secondary drive belt is an eight-ribbed poly-V belt that drives the SC (supercharger).

BELT TENSIONERS

Each belt tensioner consists of an idler pulley on the end of a spring loaded pivot arm. The pivot arms can be turned manually
for removal and installation of the drive belts.
Each belt tensioners is calibrated to automatically maintain the correct tension in the related drive belt.

Starting System - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Starting
System Vehicles With: Smart Key
Diagnosis and Testing

Principles of Operation Published: 06-Apr-2013

For a detailed description of the starting system, refer to the relevant Description and Operation section in the workshop
manual.

Inspection and Verification

1. Verify the customer concern.

2. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection
Mechanical Electrical
Steering column
Brake pedal
Smart key
Steering Wheel
Fuses
Harnesses and connectors
Warning lamp operation
Smart key operation
Engine start operation
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTC's) and refer to the DTC Index.

5. Check DDW for open campaigns. Refer to the corresponding bulletins and SSM's which may be valid for the specific
customer complaint and carry out the recommendations as needed.
CAUTIONS:


Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not guarantee
confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle


When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part number
3548-1358-00
NOTES:


If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
warranty policy and procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component.


Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the 5 digits from the scan tool to
the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits give extra information read by the
manufacturer-approved diagnostic system)


When performing voltage or resistance tests, always use a digital multimeter accurate to three decimal places and with a
current calibration certificate. When testing resistance, always take the resistance of the digital multimeter leads into account


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests


Inspect connectors for signs of water ingress, and pins for damage and/or corrosion


If diagnostic trouble codes are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent
concern may be the cause. Always check for loose connections and corroded terminals

Symptom Chart
Symptom - Message Displayed Symptom - Possible Cause Action Smart key not found - Refer to handbook Ignition mode fails to switch on GO to Pinpoint Test A.

Symptom - Message Displayed Symptom - Possible Cause Action NOTE: Back up start - 10MY onwards
Smart key not found - Refer to handbook Ignition mode fails to switch on GO to Pinpoint Test B. Press start and brake Engine fails to crank GO to Pinpoint Test C. Steering column locked Ignition switches off after 3 seconds GO to Pinpoint Test D. NOTE: For diesel engines Engine still not cranking Ambient temperatures below zero GO to Pinpoint Test E.
Pin Point Test

PINPOINT TEST A : SMART KEY NOT FOUND - REFER TO HANDBOOK TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: IGNITION MODE FAILS TO SWITCH ON NOTES:


In normal operation, pressing the start button for one second will cause the vehicle to enter the ignition mode. If the
procedures below are followed the engine should crank
For automatic transmission vehicles, ensure the brake pedal is depressed and the park or neutral selected 1 Ensure the smart Key is within the cabin area. Check the smart key is not close to any electrical devices e.g. Smart phones, laptops, laptop cases, games consoles and game console bags, briefcases, metal
objects etc. All can affect the system performance and may block its communication with the vehicle. If
the smart key battery low warning message has been displayed it is likely that the smart key battery has
insufficient charge. Refer to section 'Back Up Start' for 10MY onwards Has the vehicle started? Yes
No further action required
No
Check and install a new battery as required. Clear the DTC and retest. If the problem persists, contact
dealer technical support
PINPOINT TEST B : BACK UP START - 10MY ONWARDS - SMART KEY NOT FOUND - REFER TO HANDBOOK TEST
CONDITIONS DETAILS/RESULTS/ACTIONS B1: IGNITION MODE FAILS TO SWITCH ON NOTES:


In normal operation, pressing the start button for one second will cause the vehicle to enter the ignition mode. If the
procedures below are followed the engine should crank
For automatic transmission vehicles, ensure the brake pedal is depressed and the park or neutral selected 1 On pressing the start button, smart key not found. When this warning is displayed the smart key should be brought into close proximity with the immobilize antenna unit. Hold the key in the location and press
the start button again. If this process fails the first time, try repositioning the key around the immobilize
antenna unit location, repeat the sequence again Has the vehicle started? Yes
No further action required
No
Contact dealer technical support
PINPOINT TEST C : PRESS START AND BRAKE - (MESSAGE DISPLAYED) TEST
CONDITIONS DETAILS/RESULTS/ACTIONS C1: ENGINE FAILS TO CRANK NOTES:


Conditions for starting in addition to pressing the start button are

PINPOINT TEST D : STEERING COLUMN LOCKED - (MESSAGE DISPLAYED) TEST
CONDITIONS DETAILS/RESULTS/ACTIONS D1: IGNITION SWITCHES OFF AFTER 3 SECONDS NOTES:


Conditions for starting in addition to pressing the start button are
For automatic transmission vehicles, ensure the brake pedal is depressed and the park or neutral selected
If the engine can be heard to crank there is no fault with the smart key
If the locking pin is still engaged, turn the steering wheel to overcome the side load
Start authorisation defined as Ignition functions, Steering column lock engagement, Engine immobilize and smart key
authorisation 1 Unlock the vehicle using the key fob, within 3 minutes of unlocking ensure the steering wheel can rotate freely. Perform a further lock and unlock check and attempt to start vehicle. If the steering 'column locked'
message is still displayed, Lock the vehicle with the key fob and ensure the column is locked (If
installed) by turning the steering wheel. Then unlock the vehicle ensuring the column Steering wheel can
turn freely. Now perform another start attempt Did the engine start?
Yes
No further action required
No
Contact dealer technical support
PINPOINT TEST E : ENGINE STILL NOT CRANKING TEST
CONDITIONS DETAILS/RESULTS/ACTIONS E1: AMBIENT TEMPERATURES BELOW ZERO 1 Hold the start button down for at least 4 seconds while starting the vehicle 2 Switch the ignition on, the passive anti theft system (PATS) LED should now be illuminated. Start the engine, the PATS LED should switch off after 3 seconds Did the engine start? Yes
No further action required
No
Contact dealer technical support

DTC Description Possible Causes Action B10AC-81
Cruise Control Switch -
invalid serial data received
The Engine Control Module
(ECM) has received an invalid
command from the steering
wheel switch pack Clear the DTC and press all the steering wheel
switches, re-check for DTCs. Refer to the
electrical circuit diagrams and check the Cruise
control switch circuit for open circuit, short to
power, short to ground, disconnected. Check
and install a new Steering Wheel Module (SWM) as required. B10AC-82 Cruise Control Switch - alive / sequence counter incorrect / not updated
Cruise Buttons alive counter is
not incrementing. Which
suggests that the LIN bus is
faulty
Steering Wheel Module (SWM) is
not connected
Steering Wheel Module (SWM)
failure Refer to the electrical circuit diagrams and
check the Cruise control switch circuit for open
circuit, short to power, short to ground,
disconnected. Check and install a new Steering
Wheel Module (SWM) as required. B10AC-83
Cruise Control Switch - value
of signal protection
calculation incorrect
Cruise buttons checksum
incorrect, incorrect cruise
switches fitted to vehicle Check and install new cruise switches as
required. B10AC-96
Cruise Control Switch -
component internal failure
Cruise control switch circuit,
open circuit, short to power,
short to ground, disconnected
Cruise Control Switch failure
Steering Wheel Module (SWM)
failure Check for related DTCs in other Central
Junction Box (CJB)s. Refer to the electrical
circuit diagrams and check the Cruise control
switch circuit for open circuit, short to power,
short to ground, disconnected. Check and
install a new cruise control switch as required.
Check and install a new Steering Wheel
Module (SWM) as required. B10FF-68
Ignition Control - Event
information
Spark plug(s) fault
Wiring harness fault
Ignition coil(s) fault Refer to repair manual and check spark plug(s)
for condition and security. Replace any
defective components as required. Refer to
electrical wiring diagrams and check ignition
coil circuit for intermittent open circuit, short
to power, short to ground. Check and install a
new coil(s) as required. B11DB-01
Battery Monitoring Module -
General Electrical Failure
Charging system fault Battery
monitoring signal line
circuit fault
Vehicle battery fault Refer to electrical wiring diagrams and check
charging system for faults. Perform any repairs
required. Refer to the electrical wiring
diagrams and check the Battery Monitoring
System (BMS) module circuit for open circuit,
short to ground, short to power. Refer to the
battery care manual and check and install a
new battery. B11DB-87
Battery Monitoring Module -
missing message
Battery signal line circuit fault Refer to the electrical wiring diagrams and
check the Battery Monitoring System (BMS)
module circuit for open circuit, short to ground,
short to power. B1206-68
Crash Occurred - event
information
Engine control Module (ECM) has
detected the vehicle has crashed
- event information DTC only Refer to the electrical circuit diagrams and
check the Engine Control Module (ECM) to
Restraints Control Module (RCM) circuit for
short to ground, short to power, open circuit.
Repair circuit as required, clear DTC and retest
system to confirm repair. C0031-00
Left Front Wheel Speed
Sensor - No sub type
information
Invalid data received from
Anti-lock Braking System (ABS)
module - left front wheel speed
signal fault Check Anti-lock Braking System (ABS) module
for related DTCs and refer to relevant DTC
Index. C0034-00
Right Front Wheel Speed
Sensor - No sub type
information
Invalid data received from
Anti-lock Braking System (ABS)
module - right front wheel speed
signal fault Check Anti-lock Braking System (ABS) module
for related DTCs and refer to relevant DTC
Index. C0037-00
Left Rear Wheel Speed
Sensor - No sub type
information
Invalid data received from
Anti-lock Braking System (ABS)
module - left rear wheel speed
signal fault Check Anti-lock Braking System (ABS) module
for related DTCs and refer to relevant DTC
Index. C003A-00
Right Rear Wheel Speed
Sensor - No sub type
information
Invalid data received from
Anti-lock Braking System (ABS)
module - right rear wheel speed
signal fault Check Anti-lock Braking System (ABS) module
for related DTCs and refer to relevant DTC
Index.

Published: 11-May-2011
Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Transmission Description - Overview
Description and Operation

OVERVIEW

The ZF 6HP28 transmission is an electronically controlled, hydraulically operated, six speed automatic unit. The hydraulic and
electronic control elements of the transmission, including the TCM (transmission control module), are incorporated in a single
unit located inside the transmission and is known as 'Mechatronic'.

5.1 L SC (supercharger) and 3.0L diesel models use an uprated derivative of the ZF 6HP28 transmission used in the 5.0L
naturally aspirated models.
The ZF 6HP28 transmission has the following features:
Designed to be maintenance free
Transmission fluid is 'fill for life'
The torque converter features a controlled slip feature with electronically regulated control of lock-up, creating a smooth
transition to the fully locked condition
Shift programs controlled by the TCM Electronic park lock, controlled by the TCM, with a mechanical emergency release ASIS (adaptive shift strategy), to provide continuous adaptation of shift changes to suit the driving style of the driver,
which can vary from sporting to economical.
Connected to the ECM (engine control module) via the high speed CAN (controller area network) bus for communications
Default mode if major faults occur
Diagnostics available from the TCM via the high speed CAN bus.
The transmission selections are made using the rotary JaguarDrive selector in the floor console and two paddle switches on the
steering wheel. For additional information, refer to 307-05B Automatic Transmission/Transaxle External Controls - 5.0L/3.0L
Diesel).

TCM (transmission control module) 6 Diagnostic socket 7 Instrument cluster 8 JaguarDrive selector 9 Clockspring 10 Steering wheel audio switches 11 Downshift paddle switch 12 Upshift paddle switch 13 ECM (engine control module)


POWER FLOWS System Operation

Operation of the transmission is controlled by the TCM (transmission control module), which electrically activates various
solenoids to control the transmission gear selection. The sequence of solenoid activation is based on programmed information
in the TCM memory and physical transmission operating conditions such as vehicle speed, throttle position, engine load and JaguarDrive selector position.



Item Description 1 Torque input from engine 2 Torque converter lock-up clutch 3 Single web planetary gear carrier 4 Single web planetary gears 5 Single web sunwheel 1 6 Double web sunwheel 2 7 Double web planetary gears - long 8 Double web planetary gear carrier 9 Double web planetary gears - short 10 Double web sunwheel 3 11 Torque output from transmission A Multiplate clutch B Multiplate clutch C Multiplate brake D Multiplate brake E Multiplate clutch Engine torque is transferred, via operation of single or combinations of clutches to the 2 planetary gear trains. Both gear trains
are controlled by reactionary inputs from brake clutches to produce the 6 forward gears and 1 reverse gear. The ratios are as
follows: www.JagDocs.com

1 Transmission selected gear status 2 MIL (malfunction indicator lamp) 3 Message center The instrument cluster is connected to the TCM via the high speed CAN bus. Transmission status is transmitted by the TCM and displayed to the driver in one of two displays in the instrument cluster. For additional information, refer to 413-01
Instrument Cluster.

Malfunction Indicator Lamp

The MIL (malfunction indicator lamp) is located in the tachometer in the instrument cluster. Transmission related faults which
may affect the vehicle emissions output will illuminate the MIL.
The MIL is illuminated by the ECM (engine control module) on receipt of a relevant fault message from the TCM on the high speed CAN. The nature of the fault can be diagnosed using a Jaguar approved diagnostic system which reads the fault codes stored in the TCM memory.
Transmission Status Display

The transmission status display is located in a LCD (liquid crystal display) at the top of the instrument cluster, between the
speedometer and the tachometer. The LCD shows the JaguarDrive selector position or the selected gear when in manual 'Jaguar Sequential Shift' mode.
The following table shows the displays and their descriptions.

Symbol Description P Park selected R Reverse selected N Neutral selected D Drive selected S Sport mode selected 1 1st gear selected (manual Jaguar sequential shift mode) 2 2nd gear selected (manual Jaguar sequential shift mode) 3 3rd gear selected (manual Jaguar sequential shift mode) 4 4th gear selected (manual Jaguar sequential shift mode) 5 5th gear selected (manual Jaguar sequential shift mode) 6 6th gear selected (manual Jaguar sequential shift mode) The message center is located in the lower center of the instrument cluster. The message center is a LCD to relay vehicle status and operating information to the driver and can display messages relating to a number of the vehicle systems. If a
transmission fault occurs, the message center will display the message 'GEARBOX FAULT'.

TRANSMISSION CONTROL MODULE

The TCM outputs signals to control the shift control solenoid valve and the EPRS (electronic pressure regulating solenoid) to control the hydraulic operation of the transmission.

The TCM processes signals from the transmission speed and temperature sensors, the ECM and other vehicle systems. From the received signal inputs and pre-programmed data, the module calculates the correct gear, torque converter clutch setting
and optimum pressure settings for gear shift and lock-up clutch control.

The ECM supplies the engine management data over the high speed CAN bus. The TCM requires engine data to efficiently control the transmission operation, for example; flywheel torque, engine speed, accelerator pedal angle, engine temperature.
The steering angle sensor and the ABS (anti-lock brake system) module also supply data to the TCM on the high speed CAN bus. The TCM uses data from these systems to suspend gear changes when the vehicle is cornering and/or the ABS module is controlling braking or traction control.

Using the signal inputs and the memorized data, the TCM control program computes the correct gear and torque converter lock-up clutch setting and the optimum pressure settings for gear shift and lock-up clutch control. Special output-side modules
(power output stages, current regulator circuits), allow the TCM to control the solenoid valves and pressure regulators and consequently precisely control the hydraulics of the automatic transmission. In addition, the amount and duration of engine
interventions are supplied to the engine management by way of the CAN bus.
The transmission has a fully electronic JaguarDrive selector with no Bowden cable connection to the transmission. The
transmission selections are made using a rotary JaguarDrive selector which rises from the floor console once the engine is
running. Rotation of the JaguarDrive selector to any of the five positions is sensed by the TCM via the high speed CAN bus. The TCM then reacts according to the selected position. The 'S' (sport) position selection allows the TCM to operate the transmission using the semi-automatic 'Jaguar Sequential Shift'.

Gear selections are sensed by the TCM when the driver operates the steering wheel paddle switches. Once the JaguarDrive selector position is confirmed, the TCM outputs appropriate information on the high speed CAN bus.
If the JaguarDrive selector is in 'D', 'Jaguar Sequential Shift' is temporary and will cancel after a time period or can be cancelled
by pressing and holding the + paddle for approximately 2 seconds.

If the JaguarDrive selector is in 'S', 'Jaguar Sequential Shift' is permanent and can only be cancelled by pressing and holding
the + paddle for approximately 2 seconds or by moving the JaguarDrive selector to the 'D' position.
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