Table of ContentsContents1: General Information
100: Service Information
100-00: General Information
Description and OperationAbout This Manual
Application and Use of Specifications
Battery and Battery Charging Health and Safety Precautions
Brake System Health and Safety Precautions
Diesel Fuel System Health and Safety Precautions
General Service Information
Health and Safety Precautions
How To Use This Manual
Important Safety Instructions
Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
Solvents, Sealants and Adhesives
Standard Workshop Practices
Symbols Glossary
Supplemental Restraint System (SRS) Health and Safety Precautions
Road/Roller Testing
Window Glass Health and Safety Precautions
Diagnostic Trouble Code (DTC) IndexDTC: Adaptive Damping Module (SUMB)
Diagnostic Trouble Code (DTC) IndexDTC: Anti-Lock Braking System (ABS)
Diagnostic Trouble Code (DTC) IndexDTC: Audio Amplifier Module (AAM)
Diagnostic Trouble Code (DTC) IndexDTC: Blind Spot Monitoring System Module (SODL/SODR)
Diagnostic Trouble Code (DTC) IndexDTC: Central Junction Box (CJB)
Diagnostic Trouble Code (DTC) IndexDTC: Climate Control Module (HVAC)
Diagnostic Trouble Code (DTC) IndexDTC: Digital Audio Broadcast Module (DABM)
Diagnostic Trouble Code (DTC) IndexDTC: Driver Door Module/Passenger Door Module (DDM/PDM)
Diagnostic Trouble Code (DTC) IndexDTC: Driver/Passenger Seat Module (DSM/PSM)
Diagnostic Trouble Code (DTC) IndexDTC: Electric Parking Brake (PBM)
Diagnostic Trouble Code (DTC) Index V8 S/C 5.0L Petrol, DTC: Engine Control Module (ECM)
Diagnostic Trouble Code (DTC) IndexDTC: Front Seat Climate Control Module (DCSM)
Diagnostic Trouble Code (DTC) IndexDTC: Headlamp Control Module (HCM)
Diagnostic Trouble Code (DTC) IndexDTC: Instrument Cluster (IPC)
Diagnostic Trouble Code (DTC) IndexDTC: Integrated Audio Module (IAM)
Diagnostic Trouble Code (DTC) IndexDTC: Integrated Control Panel (FCIMB)
Memory Seat Position Switch
Seat Base
Rear Seat Backrest Cover (76.70.48) (78.90.12)
Rear Seat Cushion (76.70.37)
Front Seat Height Adjustment Motor
Front Seat Control Switch
Front Seat Head Restraint Motor (86.75.17)
Rear Seat Bolster
Front Seat Backrest Cover Trim Panel501-11: Glass, Frames and MechanismsSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingGlass, Frames and Mechanisms
Fixed Window GlassGeneral ProceduresDoor Window Motor InitializationRemoval and InstallationDriver Door Window Control Switch (86.25.03) (86.25.08)
Front Door Window Glass
Front Door Window Regulator and Motor (76.31.45)
Rear Door Fixed Window Glass
Rear Door Window Glass
Rear Door Window Regulator and Motor
Rear Window Glass
Windshield Glass
Door Window Regulator Motor (86.25.04)501-12: Instrument Panel and ConsoleSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionRemoval and InstallationFloor Console
Floor Console Cup Holder
Floor Console Double Cup Holder
Floor Console Side Trim Panel
Glove Compartment
Published: 11-May-2011
General Information - Window Glass Health and Safety Precautions
Description and Operation
WARNINGS:
Cured polyurethane (PU) adhesive can degrade if subjected to high temperatures. Isocyanide compounds can be released
when grinding or welding in close proximity to cured PU adhesive.
SKIN CONTACT: Prolonged exposure to polyurethane (PU) adhesive may cause skin irritation. If PU adhesive comes into
contact with the skin, remove any contaminated clothing. Immediately wash the skin with soap and water. Seek medical
attention for any persistent skin irritation or abnormality.
EYE CONTACT: Polyurethane (PU) adhesive may cause severe irritation or damage. If PU adhesive comes into contact with
the eyes, immediately flush eyes with plenty of running water for at least 15 minutes. Seek immediate medical attention.
SWALLOWED: If polyurethane (PU) adhesive is swallowed, flush the mouth thoroughly. Do not induce vomiting. Provide
rest, warmth and fresh air. Seek immediate medical attention.
INHALED: Persons having a respiratory allergy may have an allergic reaction when handling polyurethane (PU) adhesive.
INHALED: Polyurethane (PU) adhesive can cause asthma like symptoms. Isocyanate vapor from primer or PU adhesive can
cause allergies in the respiratory tract.
INHALED: If polyurethane (PU) adhesive fumes are inhaled, move victim to fresh air. Provide oxygen if necessary. If
breathing stops, provide artificial respiration. Keep a victim warm and at rest. Seek immediate medical attention.
CAUTIONS:
Make sure that the direct glazing for bonded glass cutting blades are changed where the cutting depth changes to avoid
damage to the body and trim panels.
During the curing period of the PU adhesive, the door windows must be left open to avoid a build up of pressure when the
doors are opened and closed.
www.JagDocs.com
DTC Description Possible Causes Action B1163-15
Left Mirror Heater
Output Short To Power -
Circuit short to battery
or open
Short to power or open circuit
Refer to the electrical circuit diagrams and
test left mirror heater output circuit for short
to power or open circuit B1164-11
Right Mirror Heater
Output Short To Ground
- Circuit short to ground
Short to ground
Refer to the electrical circuit diagrams and
test right mirror heater output circuit for
short to ground B1164-15
Right Mirror Heater
Output Short To Power -
Circuit short to battery
or open
Short to power or open circuit
Refer to the electrical circuit diagrams and
test right mirror heater output circuit for
short to power or open circuit B1165-11
Left Front Puddle Lamp
Output Short To Ground
- Circuit short to ground
Short to ground
Refer to the electrical circuit diagrams and
test left front puddle lamp output circuit for
short to ground B1165-15
Left Front Puddle Lamp
Output Open Load Or
Short To Power - Circuit
short to battery or open
Short to power or open circuit
Refer to the electrical circuit diagrams and
test left front puddle lamp output circuit for
short to power or open circuit B1166-11
Right Front Puddle Lamp
Output Short To Ground
- Circuit short to ground
Short to ground
Refer to the electrical circuit diagrams and
test right front puddle lamp output circuit for
short to ground B1166-15
Right Front Puddle Lamp
Output Open Load Or
Short To Battery - Circuit
short to battery or open
Short to power or open circuit
Refer to the electrical circuit diagrams and
test right front puddle lamp output circuit for
short to power or open circuit B117C-07
Rear Power Window Up -
Mechanical Failures
Set when window is reversed
during window up due to
mechanical problems, window
channel restriction preventing
window closure or Window
mechanism fault
Check for mechanical problems with the
window operation. Check for obstructions in
the window channels and that the glass is
not restricted in the full range of travel B117C-72
Rear Power Window Up -
Actuator stuck open
Door module internal relay
sticking open
Renew the relevant rear door module. Refer
to the warranty policy and procedures
manual if a module is suspect B117C-73
Rear Power Window Up -
Actuator stuck closed
Door module internal relay
sticking closed
Renew the relevant rear door module. Refer
to the warranty policy and procedures
manual if a module is suspect B117C-92
Rear Power Window Up -
Performance or incorrect
operation
Set when auto window up was
interrupted (e.g. by pressing
local switch)
Check the window operation. Clear the DTC
and retest B117D-72
Rear Power Window
Down - Actuator stuck
open
Door module internal relay
sticking open
Renew the relevant rear door module. Refer
to the warranty policy and procedures
manual if a module is suspect B117D-73
Rear Power Window
Down - Actuator stuck
closed
Door module internal relay
sticking closed
Renew the relevant rear door module. Refer
to the warranty policy and procedures
manual if a module is suspect B117E-07 Front Power Window Up
- Mechanical Failures
Set when window is reversed
during window up due to
mechanical problems, window
channel restriction preventing
window closure or Window
mechanism fault
Check for mechanical problems with the
window operation. Check for obstructions in
the window channels and that the glass is
not restricted in the full range of travel
DTC Description Possible Causes Action B117E-72 Front Power Window Up
- Actuator stuck open
Door module internal relay
sticking open
Renew the relevant front door module. Refer
to the warranty policy and procedures
manual if a module is suspect B117E-73 Front Power Window Up
- Actuator stuck closed
Door module internal relay
sticking closed
Renew the relevant front door module. Refer
to the warranty policy and procedures
manual if a module is suspect B117E-92 Front Power Window Up
- Performance or
incorrect operation
Set when auto window up was
interrupted (e.g. by pressing
local switch)
Check the window operation. Clear the DTC
and retest B117F-72
Front Power Window
Down - Actuator stuck
open
Door module internal relay
sticking open
Renew the relevant front door module. Refer
to the warranty policy and procedures
manual if a module is suspect B117F-73
Front Power Window
Down - Actuator stuck
closed
Door module internal relay
sticking closed
Renew the relevant front door module. Refer
to the warranty policy and procedures
manual if a module is suspect B1189-29
Front Window Position
Sensor - Signal invalid
Missing signal from hall sensor
1 or 2
Sensor circuit fault
Hall sensor fault
Refer to the electrical circuit diagrams and
check the hall sensor circuit between the
door module and window motor. Repair as
necessary. If the problem persists, renew the
window motor B118A-29
Rear Window Position
Sensor - Signal invalid
Missing signal from hall sensor
1 or 2
Sensor circuit fault
Hall sensor fault
Refer to the electrical circuit diagrams and
check the hall sensor circuit between the
door module and window motor. Repair as
necessary. If the problem persists, renew the
window motor B11D1-83
LIN Bus "C" - Value of
signal protection
calculation incorrect
LIN Bus checksum error; driver
switchpack internal fault
Refer to the electrical circuit diagrams and
check the LIN Bus circuit between the driver
door window switch and the door module.
Check the connectors for integrity and
security. Clear the DTC and retest. If the
problem persists, renew the driver door
window switch B11D1-86
LIN Bus "C" - Signal
invalid
LIN Bus header error; driver
switchpack internal fault
Refer to the electrical circuit diagrams and
check the LIN Bus circuit between the driver
door window switch and the door module.
Check the connectors for integrity and
security. Clear the DTC and retest. If the
problem persists, renew the driver door
window switch B11D1-87
LIN Bus "C" - Missing
message
Slave node communication
missing; driver switchpack
internal fault
Refer to the electrical circuit diagrams and
check the LIN Bus circuit between the driver
door window switch and the door module.
Check the connectors for integrity and
security. Clear the DTC and retest. If the
problem persists, renew the driver door
window switch B11F6-11
Driver Folding Mirror
Motor - Circuit short to
ground
Driver folding mirror motor
circuit short circuit to ground
Mirror motor failure
Refer to the electrical circuit diagrams and
check the mirror fold circuit between the
drivers door module and the mirror assembly.
Repair as necessary B11F6-15
Driver Folding Mirror
Motor - Circuit short to
battery or open
Driver mirror heater output
circuit short circuit to power or
open circuit
Mirror motor failure
Refer to the electrical circuit diagrams and
check the mirror fold circuit between the
drivers door module and the mirror assembly.
Repair as necessary www.JagDocs.com
DTC Description Possible Causes Action default key
transponder key operation. Ensure new keys are
from a known source B1B01-55
Key Transponder - Not
configured
Un-programmed key
inserted in SCU2
A non default key inserted
during key programming
Confirm the correct keys are used B1B01-62
Key Transponder -
Signal compare failure
Instrument cluster power
and ground supply circuits -
short, open circuit
Smartcard docking station
power and ground supply
circuits - short, open circuit
Incorrect instrument cluster
or smartcard docking station
installed
Error during or following the
Write Target SID routine
Noise/EMC related error
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Refer to the electrical circuit diagrams
and check smartcard docking station power and
ground supply circuits for short, open circuit and
instrument cluster power and ground supply
circuits for short, open circuit. Check correct
instrument cluster and smartcard docking station
are installed. Perform the Immobilisation
application from the Set-Up menu using the
manufacturer approved diagnostic system. Check
CAN network for interference/EMC related issues B1B01-64
Key Transponder -
Signal plausibility
failure
LIN fault
Instrument cluster power
and ground supply circuits -
short, open circuit
Transponder key fault
Smartcard docking station
power and ground supply
circuits - short, open circuit
Error occurred during
transponder key
programming
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check LIN communications between
smartcard docking station and instrument
cluster. Refer to the electrical circuit diagrams
and check smartcard docking station power and
ground supply circuits for short, open circuit and
instrument cluster power and ground supply
circuits for short, open circuit. Confirm
transponder key operation. Repeat transponder
key programming B1B01-67
Key Transponder -
Signal incorrect after
event
LIN fault
Instrument cluster power
and ground supply circuits -
short, open circuit
Transponder key fault
Smartcard docking station
power and ground supply
circuits - short, open circuit
Another key in close
proximity
Instrument cluster in
incorrect programming state
Attempted to program a non
default key
Instrument cluster Cold init
whilst in Ignition On state,
without key being present in
the SCU
Race condition caused by
closing driver door and
pressing the start button
within a small time window
Passive Key search function
from last door closed and
key inserted in the SCU
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check LIN communications between
smartcard docking station and instrument
cluster. Refer to the electrical circuit diagrams
and check smartcard docking station power and
ground supply circuits for short, open circuit and
instrument cluster power and ground supply
circuits for short, open circuit. Confirm
transponder key operation. Confirm single key
operation. Ensure instrument cluster in correct
mode i.e. Auto Enable, Key erase etc. Ensure
new keys are from a known source. Check for
intermittent power and ground to instrument
cluster. Design condition - advise customer of
starting sequence. Design condition - determine
customer transponder key usage B1B01-87
Key Transponder -
Missing message
LIN fault
Instrument cluster power
and ground supply circuits -
short, open circuit
Smartcard docking station
power and ground supply
circuits - short, open circuit
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check LIN communications between
smartcard docking station and instrument
cluster. Refer to the electrical circuit diagrams
and check smartcard docking station power and
ground supply circuits for short, open circuit and
instrument cluster power and ground supply
circuits for short, open circuit B1B33-05 Target I.D. Transfer -
System programming
failures
CAN fault
ECM ignition, power and
ground supply circuits -
short, open circuit
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check CAN communications between
ECM and instrument cluster. Refer to electrical
DTC Description Possible Causes Action Instrument cluster power
and ground supply circuits -
short, open circuit
ECM or instrument cluster
incorrectly configured circuit diagrams and check ECM ignition, power
and ground supply circuits for short, open circuit
and instrument cluster power and ground supply
circuits for short, open circuit. Perform the
Immobilisation application from the Set-up menu
using the manufacturer approved diagnostic
system B1B33-62 Target I.D. Transfer -
Signal compare failure
CAN fault
ECM ignition, power and
ground supply circuits -
short, open circuit
Instrument cluster power
and ground supply circuits -
short, open circuit
Incorrect ECM or instrument
cluster installed
Synchronisation error
following re-programming
Noise/EMC related error
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check CAN communications between
ECM and instrument cluster. Refer to electrical
circuit diagrams and check ECM ignition, power
and ground supply circuits for short, open circuit
and instrument cluster power and ground supply
circuits for short, open circuit. Check correct ECM
and instrument cluster installed. Perform the
Immobilisation application from the Set-up menu
using the manufacturer approved diagnostic
system. Check CAN network for interference/EMC
related issues B1B33-64 Target identification
transfer - Signal
plausibility failure
Algorithm based failure -
signal plausibility failure
CAN fault
ECM ignition, power and
ground supply circuits -
short, open circuit
Instrument cluster power
and ground supply circuits -
short, open circuit
electronic steering column
lock status incomplete
Race condition caused by
closing driver door and
pressing the start button
within a small time window
If the customer has not reported a non start
issue, clear the DTC and check vehicle starts
correctly. If a non start has been reported run
the manufacturers approved diagnostic system
Start Authorisation Application and follow the
actions required for this DTC. Carry out any
pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system.
Check CAN communications between ECM and
instrument cluster. Refer to electrical circuit
diagrams and check ECM ignition, power and
ground supply circuits for short, open circuit and
instrument cluster power and ground supply
circuits for short, open circuit. Check electronic
steering column lock operation. Advise customer
of starting sequence and to allow time to elapse
between closing door and pressing start button B1B33-87 Target I.D. Transfer -
Missing message
CAN fault
ECM ignition, power and
ground supply circuits -
short, open circuit
Instrument cluster power
and ground supply circuits -
short, open circuit
Low battery voltage
Carry out any pinpoint tests associated with this
DTC using the manufacturer approved diagnostic
system. Check CAN communications between
ECM and instrument cluster. Refer to electrical
circuit diagrams and check ECM ignition, power
and ground supply circuits for short, open circuit
and instrument cluster power and ground supply
circuits for short, open circuit. Check battery is
in serviceable condition and is fully charged,
check terminals etc B1C32-77
Steering Column Tilt
Solenoid - Commanded
position not reachable
TILT axis fails to move
minimum distance within
allotted time period. Motion
may have been prohibited
due to motor jamming,
stalling or solenoid pin not
engaging
Check for restricted/jammed steering column
motor mechanism. Refer to the electrical circuit
diagrams and check steering column motor
UP/IN, DOWN/OUT circuit for short, open circuit B1C32-94
Steering Column Tilt
Solenoid - Unexpected
operation
TELE axis moves when it
has not been commanded
to. Motion may have
occurred due to solenoid pin
not disengaging or
mechanism has been
jammed on, whilst REACH
axis has been commanded
to move
Check for stuck/jammed solenoid/switch. Refer
to the electrical circuit diagrams and check
steering column motor UP/IN, DOWN/OUT circuit
for short, open circuit B1C33-12
Steering Column Tilt
Feedback Signal - Circuit
short to battery
Steering column tilt
feedback signal circuit -
short to power
Refer to the electrical circuit diagrams and check
steering column tilt feedback signal circuit for
short to power
DTC Description Possible Causes Action B1261-13
Fuel Flap/Door Release
Switch - Circuit open
Fuel filler flap digital
input signal circuit -
open circuit
Refer to the electrical circuit diagrams and check
fuel filler flap digital input signal circuit for open
circuit B1A79-11
Rear Fog Lamp - Circuit
short to ground
Rear fog lamp control
circuit - short to ground
Carry out any pinpoint test associated with this DTC
using the manufacturer approved diagnostic system.
Refer to the electrical circuit diagrams and check
rear fog lamp control circuit for short to ground B1A79-12
Rear Fog Lamp - Circuit
short to battery
Rear fog lamp control
circuit - short to power
Refer to the electrical circuit diagrams and check
rear fog lamp control circuit for short to power B1A79-13
Rear Fog Lamp - Circuit
open
Rear fog lamp control
circuit - open circuit
Refer to the electrical circuit diagrams and check
rear fog lamp control circuit for open circuit B1C55-12
Horn Relay - Circuit
short to battery
Horn control circuit -
short to power
Refer to the electrical circuit diagrams and check
horn control circuit for short to power B1C55-14
Horn Relay - Circuit
short to ground or open
Horn control circuit -
short to ground, open
circuit
Refer to the electrical circuit diagrams and check
horn control circuit for short to ground, open circuit B1C83-12
Rear Defog Relay -
Circuit short to battery
High Side output not
driven - diagnosis
feedback indicates
output is short to power
Refer to the electrical circuit diagrams and check
heated rear window power supply circuit for short to
power B1C83-14
Rear Defog Relay -
Circuit short to ground
or open
High Side output not
driven - diagnosis
feedback indicates
output is short to
ground, open circuit
Refer to the electrical circuit diagrams and check
heated rear window power supply circuit for short to
ground, open circuit B1C83-93
Rear Defog Relay - No
operation
High Side output not
driven - diagnosis
feedback indicates
output is at open load
or short to power
Carry out any pinpoint test associated with this DTC
using the manufacturer approved diagnostic system.
Refer to the electrical circuit diagrams and check
heated rear window power supply circuit for open
load and short to power B1C91-12
Fuel Flap/Door Lock
Relay Coil Circuit -
Circuit short to battery
Fuel filler flap locking
motor control circuit -
short to power
Refer to the electrical circuit diagrams and check
fuel filler flap locking motor control circuit for short
to power B1C91-14
Fuel Flap/Door Lock
Relay Coil Circuit -
Circuit short to ground
or open
Fuel filler flap locking
motor control circuit -
short to ground, open
circuit
Refer to the electrical circuit diagrams and check
fuel filler flap locking motor control circuit for short
to ground, open circuit B1D35-12
Hazard Switch - Circuit
short to battery
Hazard warning lamp
switch digital input
circuit - short to power
Refer to the electrical circuit diagrams and check
hazard warning lamp switch digital input circuit for
short to power B1D35-23
Hazard Switch - Signal
stuck low
Hazard warning lamp
switch digital input
circuit - signal stuck low
Carry out any pinpoint test associated with this DTC
using the manufacturer approved diagnostic system.
Refer to the electrical circuit diagrams and check
hazard warning lamp switch digital input circuit for
short to ground U0019-88
Low Speed CAN
Communication Bus -
Bus off
Bus off
Carry out any pinpoint test associated with this DTC
using the manufacturer approved diagnostic system U0140-00
Lost Communication
With Body Control
Module - No sub type
information
No sub type information
Carry out any pinpoint test associated with this DTC
using the manufacturer approved diagnostic system