TRANSFER CONTROL UNITDLN-87
< ECU DIAGNOSIS > [ATX14B]
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25 V Neutral-4LO switch • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de- pressed 4WD shift switch: 2WD, AUTO or 4H Battery voltage
4WD shift switch: 4H to 4LO (While actua-
tor motor is operating.)
Battery voltage
→ 0V
4WD shift switch: 4LO to 4H (While actua-
tor motor is operating.) 0V
→ Battery
voltage
4WD shift switch: 4LO 0V
27 W/L Actuator position switch 2
(High) • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed 4WD shift switch: 4H, AUTO or 2WD 0V
4WD shift switch: 4LO
Battery voltage
28 B/G Sensor ground Always0V
29 L/W Ignition switch monitor Ignition switch: ON
Battery voltage
Ignition switch: OFF 0V
30 SB Shut off relay Ignition switch: ON
0V
Ignition switch: OFF Battery voltage
31 G Transfer fluid temperature
sensor
Ignition switch: ONTransfer fluid temperature approx. 20°
C
(68 °F) 1.1V
Transfer fluid temperature approx. 80° C
(176 °F) 0.3V
33 R/L Transfer shift high relay
monitor • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de- pressed 4WD shift switch: 4H to 4LO (“Wait” func-
tion is operating.)
Battery voltage
Except the above 0V
34 BR Clutch pressure switch • Vehicle stopped
• Engine running
• A/T selector lever
“D” position 4WD shift switch: AUTO or 4H (“Wait” func-
tion is not operating.)
0V
• Vehicle stopped
• Engine running 4WD shift switch: 2WD (“Wait” function is
not operating.)
Battery voltage
35 BR/
W Line pressure switch • Ignition switch: ON
• A/T selector le
ver “D” position
• 4WD shift switch: AUTO 0V
• After the vehicle has been left at
room temperature
for 5 minutes and
more with ignition
switch in “OFF” po-
sition. • Ignition switch: ON
• A/T selector lever: “P” or “N” position
• 4WD shift switch: other than AUTO
Battery voltage
40 L/Y ATP switch • Vehicle stopped
• Engine running
• A/T selector lever
“N ”
•
Brake pedal de-
pressed 4WD shift switch: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.)
0V
Except the above Battery voltage
Te r m i n a l
Wire
color Item
ConditionData (Approx.)
Revision: April 20092010 QX56
DLN-98
< ECU DIAGNOSIS >[ATX14B]
TRANSFER CONTROL UNIT
DTC CONSULT-III
Diagnostic item is detected when... Reference
[P1802] CONTROL UNIT 1 Malfunction is detected in the memory (RAM) sys-
tem of transfer control unit.
Refer to DLN-25
.
[P1803] CONTROL UNIT 2 Malfunction is detected in the memory (ROM) sys-
tem of transfer control unit.
[P1804] CONTROL UNIT 3 Malfunction is detected
in the memory (EEPROM)
system of transfer control unit.
[P1807] VHCL SPEED SEN·AT • Malfunction is detected in output shaft revolution
signal that is output from TCM through CAN com-
munication.
• Improper signal is input while driving. Refer to DLN-27
.
[P1808] VHCL SPEED SEN·ABS • Malfunction is detected in vehicle speed signal
that is output from ABS actuator and electric unit
(control unit) through CAN communication.
• Improper signal is input while driving. Refer to DLN-28
.
[P1809] CONTROL UNIT 4 AD converter system of transfer control unit is mal-
functioning. Refer to DLN-25
.
[P1810] 4L POSI SW TF Improper signal from neutral-4LO switch is input due
to open or short circuit. Refer to DLN-29
.
[ P 1 8 11 ] B AT T E R Y V O LTA G E Power supply voltage for transfer control unit is ab-
normally low while driving.
Refer to DLN-22
.
[P1813] 4WD MODE SW More than two switch inputs are simultaneously de-
tected due to short circuit of 4WD shift switch. Refer to DLN-32
.
[P1814] 4WD DETECT SWITCH Improper signal from wait detection switch is input
due to open or short circuit. Refer to DLN-36
.
[P1816] PNP SW/CIRC When transmission range switch signal is malfunc-
tion or communication error between the control
units. Refer to DLN-39
.
[P1817] SHIFT ACTUATOR • Motor does not operate properly due to open or
short circuit in actuator motor.
• Malfunction is detected in the actuator motor. (When 4WD shift switch is operated and actuator
motor is not operated)
• Malfunction is detected in transfer shift high relay and transfer shift low relay. Refer to DLN-40
.
[P1818] SHIFT ACT POSI SW • Improper signal from actuator position switch is in-
put due to open or short circuit.
• Malfunction is detected in the actuator position
switch. Refer to DLN-46
.
[P1819] SHIFT ACT CIR • Transfer control device actuator circuit is shorted
or open. (Malfunctions are detected when transfer
shift relay circuit is open/shorted or relay monitor
circuit is open/shorted.)
• Malfunction occurs in transfer control device drive circuit.
• Malfunction is detected in transfer shut off relay. Refer to DLN-49
.
[P1820] ENGINE SPEED SIG • Malfunction is detected in engine speed signal
that is output from ECM through CAN communi-
cation.
• Improper signal is input while driving. Refer to DLN-53
.
[P1822] DUTY SOLENOID Proper voltage is not applied to clutch pressure so-
lenoid valve due to open or short circuit. Refer to DLN-54
.
[P1823] 2-4WD SOLENOID Proper voltage is not applied to 2-4WD solenoid
valve due to open or short circuit. Refer to DLN-58
.
[P1824] MOTOR RELAY Motor does not operate properly due to open or
short circuit in transfer motor or transfer motor relay.
Refer to DLN-62
.
Revision: April 20092010 QX56
TRANSFER CONTROL UNITDLN-99
< ECU DIAGNOSIS > [ATX14B]
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CAUTION:
• If CAN COMM CIRCUIT [U1000] or CONTROL UNIT (CAN) [U1010] is displayed with other DTCs, first perform the trouble
diagnosis for CAN communication line.
• If ABS OP SIG [P1830], VDC OP SIG [P1831] or TCS OP SIG [P 1832] is displayed, first perform the trouble diagnosis for ABS
system.
• If VHCL SPEED SEN·AT [P1807] is displayed, firs t perform the trouble diagnosis for A/T system.
NOTE:
• If SHIFT ACT POSI SW [P1818] or SHIFT ACT CIR [P1819] is disp layed, first erase self-diagnostic results. (SHIFT ACT POSI SW
[P1818] or SHIFT ACT CIR [P1819] may be displayed after installing transfer control unit or transfer assembly.)
• If CL PRES SW [P1827] or LINE PRES SW [P1828] is displayed only while driving in reverse, check the continuity of R position o n
transmission range switch. When there is no malfunction found in the electrical system, check the hydraulic system.
FLASH CODE CHART
[P1826] OIL TEMP SEN Signal voltage from transfer fluid temperature sen-
sor is abnormally high (Transfer fluid temperature is
abnormally low) while driving. Refer to
DLN-68.
[P1827] CLUTCH PRES SW • Improper signal from clutch pressure switch is in-
put due to open or short circuit.
• Malfunction occurs in clutch pressure switch or
hydraulic circuit. Refer to
DLN-71
.
[P1828] LINE PRES SW • Improper signal from line pressure switch is input
due to open or short circuit.
• Malfunction occurs in line pressure switch or hy-
draulic circuit. Refer to
DLN-74
.
[P1829] THROTTLE POSI SEN • Malfunction is detected in accelerator pedal posi-
tion signal that is output from ECM through CAN
communication.
• Signal voltage from accelerator pedal position sensor is abnormally high or low. Refer to
DLN-77
.
[P1830] ABS OP SIG Malfunction is detected in ABS operation signal that
is output from ABS actuator and electric unit (control
unit) through CAN communication. Refer to
DLN-78
.
[P1831] VDC OP SIG Malfunction is detected in VDC operation signal that
is output from ABS actuator and electric unit (control
unit) through CAN communication.
Refer to
DLN-79
.
[P1832] TCS OP SIG Malfunction is detected in TCS operation signal that
is output from ABS actuator and electric unit (control
unit) through CAN communication. Refer to
DLN-80
.
DTC CONSULT-III Diagnostic item is detected when... Reference
Flashing pattern
ItemDiagnostic item is detected when... Reference
2 Vehicle speed signal
(from A/T) • Malfunction is detected in output shaft revolution signal
that is output from TCM through CAN communication.
• Improper signal is input while driving. Refer to DLN-27
.
3 Clutch pressure sole-
noid signal Proper voltage is not applied to clutch pressure solenoid
valve due to open or short circuit.
Refer to DLN-54
.
4 2-4WD solenoid signal Proper voltage is not applied to 2-4WD solenoid valve due
to open or short circuit. Refer to DLN-58
.
5 Transfer motor Transfer motor does not operate properly due to open or
short circuit in transfer motor or transfer motor relay.
Refer to DLN-62
.
6 Vehicle speed signal
(from ABS) • Malfunction is detected in vehicle speed signal that is out-
put from ABS actuator and electric unit (control unit)
through CAN communication.
• Improper signal is input while driving. Refer to DLN-28
.
7 CAN communication Malfunction has been detected from CAN communication
line. Refer to LAN-14
.
8 AD converter AD converter system of transfer control unit is malfunction-
ing. Refer to DLN-25
.
Revision: April 20092010 QX56
DLN-100
< ECU DIAGNOSIS >[ATX14B]
TRANSFER CONTROL UNIT
9Transfer fluid tempera-
ture Signal voltage from transfer fluid temperature sensor is ab-
normally high (Transfer fluid temperature is abnormally low)
while driving.
Refer to DLN-68.
10 Neutral-4LO switch Improper signal from neutral-4LO switch is input due to
open or short circuit. Refer to DLN-29
.
11 Clutch pressure switch • Improper signal is input due to open or short circuit.
• Malfunction occurs in clutch pressure switch or hydraulic
circuit. Refer to DLN-71
.
12 Line pressure switch • Improper signal is input due to open or short circuit.
• Malfunction occurs in line pressure switch or hydraulic
circuit. Refer to DLN-74
.
13 Engine speed signal
(from ECM) • Malfunction is detected in engine speed signal that is out-
put from ECM through CAN communication.
• Improper signal is input while driving. Refer to DLN-53
.
14 Accelerator pedal posi-
tion sensor (from
ECM) • Malfunction is detected in accelerator pedal position sig-
nal that is output from ECM through CAN communication.
• Signal voltage from accelerator pedal position sensor is abnormally high or low. Refer to DLN-77
.
15 Power supply Power supply voltage for transfer control unit is abnormally
low while driving. Refer to DLN-22
.
16 4WD shift switch More than two switch inputs are simultaneously detected
due to short circuit of 4WD shift switch.
Refer to DLN-32
.
17 ABS operation signal
(from ABS) Malfunction is detected in ABS operation signal that is out-
put from ABS actuator and electric unit (control unit)
through CAN communication.
Refer to DLN-78
.
18 Wait detection switch Improper signal from wait detection switch is input due to
open or short circuit.
Refer to DLN-36
.
19 Actuator motor • Motor does not operate properly due to open or short cir-
cuit in actuator motor.
• Malfunction is detected in the actuator motor. (When
4WD shift switch is operated and actuator motor is not
operated)
• Malfunction is detected in transfer shift high relay and
transfer shift low relay. Refer to DLN-40
.
20 Actuator position
switch • Improper signal from actuator position switch is input due
to open or short circuit.
• Malfunction is detected in the actuator position switch. Refer to DLN-46
.
21 Actuator circuit • Transfer control device actuator circuit is shorted or open.
(Malfunctions are detected when motor relay circuit is
open/shorted or relay transfer shift circuit is open/short-
ed.)
• Malfunction occurs in transfer control device drive circuit. Refer to DLN-49
.
22 VDC operation signal
(from VDC) Malfunction is detected in VDC operation signal that is out-
put from ABS actuator and electric unit (control unit)
through CAN communication.
Refer to DLN-79
.
23 TCS operation signal
(from TCS) Malfunction is detected in TCS operation signal that is out-
put from ABS actuator and electric unit (control unit)
through CAN communication.
Refer to DLN-80
.
24 Transmission range
switch signal (from
TCM) When transmission range switch signal is malfunction or
communication error between the vehicles.
Refer to DLN-39
.
Repeats flickering
every 2 to 5 sec. — System normal. Refer to DLN-102
Flashing pattern
ItemDiagnostic item is detected when... Reference
Revision: April 20092010 QX56
TRANSFER CONTROL UNITDLN-101
< ECU DIAGNOSIS > [ATX14B]
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CAUTION:
• If CAN communication is displayed wi th other DTCs, first perform the trouble diagnosis for CAN communication line.
• If ABS operation signal, VDC operation signal or TCS operation si gnal is displayed, first perform the trouble diagnosis for
ABS system.
• If Output shaft revolution signal is displayed, first perform the trouble diagnosis for A/T system.
NOTE:
• If actuator position switch or actuator circuit is displayed, first erase self-diagnostic results. (Actuator position switch o r actuator circuit
may be displayed after installing transfer control unit or transfer assembly.)
• If clutch pressure switch or line pressure switch is displayed only while driving in reverse, check the continuity of R positi on on trans-
mission range switch. When there is no malfunction found in the electrical system, check the hydraulic system.
Repeats flickering
every 0.25 sec.
Data erase display • Power supply failure of memory back-up.
• Battery performance is poor. Refer to DLN-22
.
No flickering Transmission range
switch or 4WD shift
switch Transmission range switch or 4WD shift switch circuit is
shorted or open.
Refer to DLN-39
or
DLN-32
.
Flashing pattern
ItemDiagnostic item is detected when... Reference
Revision: April 20092010 QX56
4WD WARNING LAMP FLASHES SLOWLYDLN-113
< SYMPTOM DIAGNOSIS > [ATX14B]
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4WD WARNING LAMP FLASHES SLOWLY
DescriptionINFOID:0000000005148869
The 4WD warning lamp flashes slowly while driving (1 ti me / 2 seconds). The lamp continues to flash until the
ignition switch is turned OFF.
Diagnosis ProcedureINFOID:0000000005148870
1.CHECK TIRE
Check the following.
• Tire pressure
• Wear condition
• Longitudinal tire size (There is no difference between longitudinal tires.)
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts.
2.CHECK TRANSFER FLUID TEMPERATURE
Perform trouble diagnosis for transfer fl uid temperature system. Refer to DLN-68, "
Diagnosis Procedure".
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK CLUTCH PRESSURE SWITCH
Perform trouble diagnosis for clutch pr essure switch system. Refer to DLN-71, "
Diagnosis Procedure".
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 5.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "
Reference Value".
Are the inspection results normal?
YES >> Inspection End.
NO >> Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.
Revision: April 20092010 QX56
DLN-114
< SYMPTOM DIAGNOSIS >[ATX14B]
HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS
HEAVY TIGHT-CORNER BR
AKING SYMPTOM OCCURS
DescriptionINFOID:0000000005148871
This symptom occurs when the vehicle is accelerati ng in 4WD and the steering wheel is turned fully either
direction. It may feel like a bump or being pushed fr om behind. A small amount of this bumping feeling is
acceptable under certain road conditions. The transfer case may be adjusted using the CONSULT-III to com-
pensate for this condition.
Diagnosis ProcedureINFOID:0000000005148872
DIAGNOSTIC PROCEDURE
NOTE:
• Light tight-corner braking symptom may occur depending on driving conditions in AUTO mode. This is not a malfunction.
• Heavy tight-corner braking symptom occurs when vehicle is driven in the following conditions: 4WD shift
switch is 4H or 4LO, steering wheel is turned fully to either side.
1.CHECK SYSTEM FOR CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to DLN-18, "
CONSULT-III Function (ALL MODE AWD/4WD)".
Is CAN COMM CIRCUIT [U1000] displayed?
YES >> Perform trouble diagnosis for CAN communication line.
NO >> GO TO 2.
2.CHECK SYSTEM FOR 4WD SHIFT SWITCH
Perform trouble diagnosis for 4WD shift switch system. Refer to DLN-32, "
Diagnosis Procedure".
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK ACCELERATOR PEDAL POSITION SIGNAL CIRCUIT
Perform self diagnosis for ECM. Refer to EC-63, "
CONSULT-III Function (ENGINE)".
Is any malfunction deteced by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 4.
4.CHECK SYSTEM FOR CLUT CH PRESSURE SOLENOID
Perform trouble diagnosis for clutch pressure solenoid system. Refer to DLN-71, "
Diagnosis Procedure".
Are the inspection results normal?
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
5.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 6.
6.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "
Reference Value".
Are the inspection results normal?
YES >> GO TO 7.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
7.CHECK TRANSFER INNER PARTS
1. Disassemble transfer assembly. Refer to DLN-142, "
Disassembly and Assembly".
2. Check transfer inner parts.
Revision: April 20092010 QX56
DLN-118
< SYMPTOM DIAGNOSIS >[ATX14B]
4WD SYSTEM DOES NOT OPERATE
4WD SYSTEM DOES NOT OPERATE
DescriptionINFOID:0000000005148875
The vehicle can not be put into 4WD mode. (Possible hydraulic malfunction)
Diagnosis ProcedureINFOID:0000000005148876
1.CHECK SYSTEM FOR
4WD SHIFT SWITCH
Perform trouble diagnosis for 4WD shift switch system. Refer to DLN-32, "
Diagnosis Procedure".
Are the inspection results normal?
YES >> GO TO 2.
NO >> Repair or replace damaged parts.
2.CHECK SYSTEM FOR CLUT CH PRESSURE SWITCH
Perform trouble diagnosis for clutch pressure switch system. Refer to DLN-71, "
Diagnosis Procedure".
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 4.
4.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "
Reference Value".
Are the inspection results normal?
YES >> GO TO 5.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
5.CHECK TRANSFER INNER PARTS
1. Disassemble transfer assembly. Refer to DLN-142, "
Disassembly and Assembly".
2. Check transfer inner parts.
Are the inspection results normal?
YES >> Inspection End.
NO >> Repair or replace damaged parts.
Revision: April 20092010 QX56