DLN-84
< ECU DIAGNOSIS >[ATX14B]
TRANSFER CONTROL UNIT
MOTOR RLY MON [ON/
OFF]Check signal for transfer
control unit signal output • Accelerator pedal de-
pressed
• Vehicle stopped
• Engine running
• Brake pedal depressed 4WD shift switch: 2WD
OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
P or N position) OFF
(ON for approx. 2
sec. after shifting to P and N.)
4WD shift switch: AUTO
or 4LO (Except for A/T se-
lector lever P or N posi-
tion) ON
4WD shift switch: 4H (A/T
selector lever P position) OFF
(ON for approx. 2
sec. after shifting to P.)
4WD shift switch: 4H (Ex-
cept for A/T selector lever
P position) ON
4WD FAIL LAMP [ON/
OFF] Condition of 4WD warn-
ing lamp 4WD warning lamp: ON
ON
4WD warning lamp: OFF OFF
2WD IND [ON/OFF] Condition of 4WD shift in-
dicator lamp (2WD indi-
cator lamp) 2WD indicator lamp of 4WD shift indicator lamp: OFF
OFF
2WD indicator lamp of 4WD shift indicator lamp: ON ON
AUTO IND [ON/OFF] Condition of 4WD shift in-
dicator lamp (AUTO indi-
cator lamp) AUTO indicator lamp of 4WD shift indicator lamp: OFF
OFF
AUTO indicator lamp of 4WD shift indicator lamp: ON ON
LOCK IND [ON/OFF] Condition of 4WD shift in-
dicator lamp (Lock indi-
cator lamp) Lock indicator lamp of 4WD shift indicator lamp: OFF
OFF
Lock indicator lamp of 4WD shift indicator lamp: ON ON
4L IND [ON/OFF] Condition of 4LO indica-
tor lamp condition 4LO indicator lamp: OFF
OFF
4LO indicator lamp: ON ON
ATP IND [ON/OFF] Condition of ATP indica-
tor lamp ATP indicator lamp: ON
ON
AT P i n d i c a t o r l a m p : O F F O F F
SHIFT POS SW1 [ON/
OFF] Condition of actuator po-
sition switch 1
(Low) • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD shift switch: 4LO
ON
4WD shift switch: 2WD,
AUTO or 4H OFF
SHIFT POS SW2 [ON/
OFF] Condition of actuator po-
sition switch 2
(High) • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD shift switch: 4H,
AUTO or 2WD
ON
4WD shift switch: 4LO OFF
SHIFT ACT 1 [ON/OFF] Output condition to actu-
ator motor (High) • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD sh
if
t switch: 4H to
4LO (Wait function is op-
erating.) ON
Except the above OFF
SHIFT AC MON1 [ON/
OFF] Check signal for transfer
control unit signal output • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD shift switch: 4H to
4LO (Wait function is op-
erating.)
ON
Except the above OFF
SHIFT ACT 2 [ON/OFF] Output condition to actu-
ator motor (Low) • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD shift switch: 4LO to
4H (Wait function is oper-
ating.)
ON
Except the above OFF
Monitored item [Unit]
Content ConditionDisplay value
Revision: April 20092010 QX56
TRANSFER CONTROL UNITDLN-85
< ECU DIAGNOSIS > [ATX14B]
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PHYSICAL VALUES
Terminal Layout
SHIFT AC MON2 [ON/
OFF] Check signal for transfer
control unit signal output • Vehicle stopped
• Engine running
• A/T selector lever N posi-
tion
• Brake pedal depressed 4WD shift switch: 4LO to
4H (Wait function is oper-
ating.)
ON
Except the above OFF
T/F F SPEED [km/h] or
[mph] Displayed, but do not use.
AT R SPEED [km/h] or
[mph] Condition of vehicle
speed sensor A/T (output
speed sensor)
During driving Approximately
matches the out-
put shaft speed.
AT GEAR POSI [1/2/3/4/
5] Condition of A/T selector
lever position
Displays actual A/T gear position. 1
2
3
4
5
Monitored item [Unit]
Content ConditionDisplay value
WDIA0378E
Te r m i n a lWire
color Item
ConditionData (Approx.)
1 GR 2-4WD shift solenoid valve • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de- pressed 4WD shift switch: 2WD
0V
4WD shift switch: AUTO, 4H or 4LO Battery voltage
2 B/W 4WD shift indicator lamp
(2WD indicator lamp) 2WD indicator lamp: OFF
Battery voltage
2WD indicator lamp: ON 0V
3 B Ground Always0V
4 Y/L Transfer shift high relay • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed 4WD shift switch: 4H to 4LO (“Wait” func-
tion is operating.)
Battery voltage
Except the above 0V
5 W/B 4WD warning lamp 4WD warning lamp: ON
0V
4WD warning lamp: OFF Battery voltage
6 B Ground Always0V
7 L CAN-H ——
8 P CAN-L ——
9G/W 4WD shift switch
(2WD) Ignition switch: ON4WD shift switch: 2WD
Battery voltage
4WD shift switch: AUTO, 4H or 4LO 0V
Revision: April 20092010 QX56
DLN-86
< ECU DIAGNOSIS >[ATX14B]
TRANSFER CONTROL UNIT
10 L/W Transfer dropping resistor• Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de- pressed 4WD shift switch: AUTO
4 - 14V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
11 L 4WD shift indicator lamp
(Lock indicator lamp) Lock indicator lamp of 4WD shift indicator lamp: OFF
Battery voltage
Lock indicator lamp of 4WD shift indicator lamp: ON 0V
12 W/G 4LO indicator lamp 4LO indicator lamp: OFF
Battery voltage
4LO indicator lamp: ON 0V
13 G/B Transfer shift low relay • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed 4WD shift switch: 4LO to 4H (“Wait” func-
tion is operating.)
Battery voltage
Except the above 0V
14 LG Transfer motor relay • Accelerator pedal
depressed
• Vehicle stopped
• Engine running
• Brake pedal de- pressed 4WD shift switch: 2WD
Battery voltage
4WD shift switch: AUTO or 4LO (A/T selec-
tor lever “P” or “N” position) Battery voltage
(0V for approx.
2 sec. after
shifting to “P”
and “N”.)
4WD shift switch: AUTO or 4LO (Except for
A/T selector lever “P” or “N” position) 0V
4WD shift switch: 4H (A/T selector lever
“P” position) Battery voltage
(0V for approx.
2 sec. after
shifting to “P”.)
4WD shift switch: 4H (Except for A/T selec-
tor lever “P” position) 0V
15 L/B ATP warning lamp ATP indicator lamp: ON
0V
ATP indicator lamp: OFF Battery voltage
16 Y/R Power supply Ignition switch: ON
Battery voltage
Ignition switch: OFF 0V
18 O 4WD shift switch
(4H) Ignition switch: ON4WD shift switch: 4H
Battery voltage
4WD shift switch: 2WD, AUTO or 4LO 0V
19 L Clutch pressure solenoid
valve • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de- pressed 4WD shift switch: AUTO
1.5 - 3V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
21 BR 4WD shift indicator lamp
(AUTO indicator lamp) • AUTO indicator lamp of 4WD shift indicator lamp: OFF
Battery voltage
AUTO indicator lamp of 4WD shift indicator lamp: ON 0V
22 Y/R Power supply Ignition switch: ON
Battery voltage
Ignition switch: OFF 0V
23 R 4WD shift switch
(4LO)
Ignition switch: ON4WD shift switch: 4LO
Battery voltage
4WD shift switch: 2WD, AUTO or 4H 0V
24 LG/R 4WD shift switch
(AUTO)
Ignition switch: ON4WD shift switch: AUTO
Battery voltage
4WD shift switch: 2WD, 4H or 4LO 0V
Te r m i n a l
Wire
color Item
ConditionData (Approx.)
Revision: April 20092010 QX56
TRANSFER CONTROL UNITDLN-87
< ECU DIAGNOSIS > [ATX14B]
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25 V Neutral-4LO switch • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de- pressed 4WD shift switch: 2WD, AUTO or 4H Battery voltage
4WD shift switch: 4H to 4LO (While actua-
tor motor is operating.)
Battery voltage
→ 0V
4WD shift switch: 4LO to 4H (While actua-
tor motor is operating.) 0V
→ Battery
voltage
4WD shift switch: 4LO 0V
27 W/L Actuator position switch 2
(High) • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed 4WD shift switch: 4H, AUTO or 2WD 0V
4WD shift switch: 4LO
Battery voltage
28 B/G Sensor ground Always0V
29 L/W Ignition switch monitor Ignition switch: ON
Battery voltage
Ignition switch: OFF 0V
30 SB Shut off relay Ignition switch: ON
0V
Ignition switch: OFF Battery voltage
31 G Transfer fluid temperature
sensor
Ignition switch: ONTransfer fluid temperature approx. 20°
C
(68 °F) 1.1V
Transfer fluid temperature approx. 80° C
(176 °F) 0.3V
33 R/L Transfer shift high relay
monitor • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de- pressed 4WD shift switch: 4H to 4LO (“Wait” func-
tion is operating.)
Battery voltage
Except the above 0V
34 BR Clutch pressure switch • Vehicle stopped
• Engine running
• A/T selector lever
“D” position 4WD shift switch: AUTO or 4H (“Wait” func-
tion is not operating.)
0V
• Vehicle stopped
• Engine running 4WD shift switch: 2WD (“Wait” function is
not operating.)
Battery voltage
35 BR/
W Line pressure switch • Ignition switch: ON
• A/T selector le
ver “D” position
• 4WD shift switch: AUTO 0V
• After the vehicle has been left at
room temperature
for 5 minutes and
more with ignition
switch in “OFF” po-
sition. • Ignition switch: ON
• A/T selector lever: “P” or “N” position
• 4WD shift switch: other than AUTO
Battery voltage
40 L/Y ATP switch • Vehicle stopped
• Engine running
• A/T selector lever
“N ”
•
Brake pedal de-
pressed 4WD shift switch: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.)
0V
Except the above Battery voltage
Te r m i n a l
Wire
color Item
ConditionData (Approx.)
Revision: April 20092010 QX56
DLN-88
< ECU DIAGNOSIS >[ATX14B]
TRANSFER CONTROL UNIT
CAUTION:
When using a circuit tester to measure voltage for inspecti
on, be sure not to extend forcibly any connector terminals.
NOTE:
Data are reference value and are measured between each terminal and ground.
41 RTransfer motor relay moni-
tor • Accelerator pedal
depressed
• Vehicle stopped
• Engine running
• Brake pedal de- pressed 4WD shift switch: 2WD
0V
4WD shift switch: AUTO or 4LO (A/T selec-
tor lever “P” or “N” position) 0V
(Battery volt-
age for approx.
2 sec. after
shifting to “P”
and “N”.)
4WD shift switch: AUTO or 4LO (Except for
A/T selector lever “P” or “N” position) Battery voltage
4WD shift switch: 4H (A/T selector lever
“P” position) 0V
(Battery volt-
age for approx.
2 sec. after
shifting to “P”.)
4WD shift switch: 4H (Except for A/T selec-
tor lever “P” position) Battery voltage
42 P/G Transfer shift low relay
monitor • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de-
pressed 4WD shift switch: 4LO to 4H (“Wait” func-
tion is operating.)
Battery voltage
Except the above 0V
43 G/Y Wait detection switch • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de- pressed 4WD shift switch: 2WD, AUTO or 4H Battery voltage
4WD shift switch: 4H to 4LO (While actua-
tor motor is operating.)
Battery voltage
→
0V
4WD shift switch: 4LO to 4H (While actua-
tor motor is operating.) 0V
→ Battery
voltage
4WD shift switch: 4LO 0V
44 LG/B Actuator position switch 1
(Low) • Vehicle stopped
• Engine running
• A/T selector lever
“N” position
• Brake pedal de- pressed 4WD shift switch: 4LO
0V
4WD shift switch: 2WD, AUTO or 4H Battery voltage
45 B Ground Always0V
47 W Power supply
(Memory back-up) Ignition switch: ON
Battery voltage
Ignition switch: OFF Battery voltage
Te r m i n a l
Wire
color Item
ConditionData (Approx.)
Revision: April 20092010 QX56
DLN-116
< SYMPTOM DIAGNOSIS >[ATX14B]
ATP SWITCH
ATP SWITCH
DescriptionINFOID:0000000005148873
The ATP indicator is ON when the transfer case is not in neutral.
Diagnosis ProcedureINFOID:0000000005148874
Regarding Wiring Diagram information, refer to
DLN-89, "Wiring Diagram - ALL-MODE 4WD SYSTEM -".
1.CHECK ATP SWITCH SIGNAL
With CONSULT-III
1. Start engine.
2. Select DATA MONITOR mode for ALL MODE AWD/4WD with CONSULT-III.
3. Read out the value of ATP SWITCH.
Without CONSULT-III
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminal and ground.
Are inspection results normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND ATP SWITCH
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the ATP switch harness connector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 40 and ATP switch harness connector F55 ter-
minal 8.
Also check harness for short to ground and short to power.
Are inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
Condition Display value
• Vehicle stopped
• Engine running
• A/T selector lever N
• Brake pedal de-
pressed 4WD shift switch
: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.)
ON
Except the above OFF
Connector TerminalConditionVoltage
(Approx.)
E143 40 -
Ground • Vehicle stopped
• Engine running
• A/T selector lever
N
• Brake pedal de-
pressed 4WD shift switch: 4H
to 4LO or 4LO to 4H
(While actuator motor
is operating.)
0V
Except the above Battery
voltage
SDIA2755E
Continuity should exist.
SDIA2756E
Revision: April 20092010 QX56
PRECAUTIONSDLN-121
< PRECAUTION > [ATX14B]
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5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Transfer Assembly and Transfer Control Unit ReplacementINFOID:0000000005148879
When replacing transfer assembly or transfer control uni t, check the 4WD shift indicator lamp as follows.
1. Turn ignition switch ON.
2. Check 4WD shift indicator lamp is turned ON for approximately 1 second.
• If OK, the position between transfer assembly and transfer control unit is correct.
• If NG, the position is different between transfer assembly and transfer control unit. Adjust the position between transfer assembly and transfer control unit. See METHOD FOR POSITION
ADJUSTMENT that follows.
METHOD FOR POSITION ADJUSTMENT
1. Start engine. Run the engine for at least 10 seconds.
2. Stop vehicle and move A/T selector lever to N position with brake pedal depressed. Stay in N for at least 2
seconds.
3. Turn 4WD shift switch to 2WD position. Stay in 2WD for at least 2 seconds.
4. Turn ignition switch OFF.
5. Start engine.
6. Erase self-diagnosis. Refer to DLN-18, "
CONSULT-III Function (ALL MODE AWD/4WD)".
7. Check 4WD shift indicator lamp. Refer to DLN-7, "
Preliminary Check".
If 4WD shift indicator lamp does not indicate 2WD, install new transfer control unit and retry the above
check.
PrecautionINFOID:0000000005148880
• Before connecting or disconnect ing the transfer control unit
harness connector, turn ignition switch “OFF” and disconnect
battery cables. Failure to do so may damage the transfer con-
trol unit. Battery voltage is ap plied to transfer control unit
even if ignition swit ch is turned “OFF”.
• When connecting or disconnecting pin connectors into or
from transfer control unit, take care not to damage pin termi-
nals (bend or break).
When connecting pin connectors make sure that there are not
any bends or breaks on transfer control unit pin terminals.
SEF289H
SEF291H
Revision: April 20092010 QX56
DLN-184
< SYMPTOM DIAGNOSIS >[PROPELLER SHAFT: 2F1310]
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000005148899
Use the chart below to help you find the cause of the sy mptom. If necessary, repair or replace these parts.
×: ApplicableReference page
DLN-185, "
On-Vehicle Service
"
DLN-185, "
On-Vehicle Service
"
DLN-185, "
On-Vehicle Service
"
DLN-208, "
NVH Troubleshooting Chart
"
RAX-5, "
NVH Troubleshooting Chart
"
RSU-5, "
NVH Troubleshooting Chart
"
WT-43, "
NVH Troubleshooting Chart
"
WT-43, "
NVH Troubleshooting Chart
"
RAX-10, "
Removal and Installation
"
BR-6, "
NVH Troubleshooting Chart
"
ST-12, "
NVH Troubleshooting Chart
"
Possible cause and suspected parts
Uneven rotation torque
Rotation imbalance
Excessive run out
Differential
Axle
Suspension
Tires
Road wheel
Drive shaft
Brakes
Steering
Symptom Noise
×××××××××××
Shake ×××××××
Vibration ××××××××
Revision: April 20092010 QX56