Page 359 of 2453

AC-33
Compressor
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
14.Compressor
A: INSPECTION
1. MAGNETIC CLUTCH CLEARANCE
Check the clearance of the entire circumference
around the drive plate and pulley.
Standard:
0.45±0.15 mm (0.0177±0.0059 in)
2. MAGNETIC CLUTCH OPERATION
1) Disconnect the compressor connector.
2) Connect the positive (+) lead from the battery to
the compressor connector terminal, and the nega-
tive (–) lead to the compressor body.
3) Check the magnet clutch engagement.
If there is a problem, replace the compressor.
B: REMOVAL
1) Perform the compressor oil return operation.
2) Turn the A/C switch to OFF and stop the engine.
3) Using the refrigerant recovery system, dis-
charge refrigerant.
Refrigerant Recovery Procedure.>
4) Disconnect the ground cable from battery.
5) Remove the V-belts.
REMOVAL, V-belt.>
6) Remove the generator.
REMOVAL, Generator.>
7) Remove the bolt and remove the low-pressure
hose and high-pressure hose.
8) Disconnect the compressor harness from the
body harness.
9) Remove the bolts and remove the compressor
bracket.
10) Remove the bolts, then remove the bracket
from the compressor.
C: INSTALLATION
1) Install in the reverse order of removal.
2) Replace the O-rings on low-/high-pressure hos-
es with new parts, then apply compressor oil.
3) After replacing the compressor, adjust the
amount of compressor oil.
CEDURE, Compressor Oil.>
4) Charge refrigerant.
DURE, Refrigerant Charging Procedure.>
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
UNIT, COMPONENT, General Description.>
NENT, General Description.>
AC-01287
AC-01381
AC-01289
AC-01290
Page 360 of 2453

AC-34
Condenser
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
15.Condenser
A: REMOVAL
1) Using the refrigerant recovery system, dis-
charge refrigerant.
Refrigerant Recovery Procedure.>
2) Disconnect the ground cable from battery.
3) Remove the bumper upper cover.
4) Disconnect the pressure hose and pipe from the
condenser.
5) Remove the 4 bolts, lift the condenser and pull
out from the space between the radiator and
bumper.
CAUTION:
•Be careful not to damage the condenser fins.
If a damaged fin is found, repair it using a thin
screwdriver.
•If the condenser is replaced, add an appropri-
ate amount of compressor oil to the compres-
sor.
Compressor Oil.>
B: INSTALLATION
1) Install in the reverse order of removal.
CAUTION:
Replace the O-rings on hoses or pipes with new
parts, and then apply compressor oil.
2) Charge refrigerant.
DURE, Refrigerant Charging Procedure.>
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
UNIT, COMPONENT, General Description.>
ATOR FAN, COMPONENT, General Descrip-
tion.>
C: INSPECTION
1) Check to see that the condenser fins are not
clogged with debris or insects. Blow with com-
pressed air or flush fins with water as needed.
2) Inspect for oil leakage from the condenser. If a
failure is found, replace the condenser with a new
one.
AC-01292
AC-01291
AC-01293
Page 365 of 2453
AC-39
Hose and Tube
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
9) Remove the front tube (E) and rear tube (F).
B: INSTALLATION
CAUTION:
•When disconnecting or connecting the hos-
es, do not apply excessive force. After install-
ing, check that no torsion or excessive tension
applied to the hoses.
•Seal the disconnected hose with a plug or vi-
nyl tape to prevent foreign matter from enter-
ing.
1) Install in the reverse order of removal.
2) Charge refrigerant.
DURE, Refrigerant Charging Procedure.>
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
UNIT, COMPONENT, General Description.>
C: INSPECTION
Check the hoses for cracks, damage and expan-
sion. If any fault is found, replace with new parts.
AC-01319
(A)(B)
(E)
(F)
(D)
(C)