2009 SUBARU TRIBECA seats

FU(H6DO)-38
Fuel Tank
FUEL INJECTION (FUEL SYSTEMS)
22.Fuel Tank
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Set the vehicle on a lift.
2) Release the fuel pressure. 37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
3) Disconnect the ground cable from battery.
4) Drain fuel from fuel tank.
CEDURE, Fuel.>
5) Remove the second seat. MOVAL, Second-row Seats.>
6) Remove the service hole cover of fuel pump.
(1) Disconnect the connector.
(2) Remove the bolt.
(3) Push the grommet down and remove ser-
vice hole cover.
7) Remove the service hole cover of fuel sub level
sensor.
8) Disconnect the quick connector on the fuel deliv-
ery hose. Delivery, Return and Evaporation Lines.>
9) Remove the rear wheels.
10) Lift-up the vehicle.
11) Remove the clip holding the harness.
12) Remove the rear suspension assembly. to RS-16, REMOVAL, Rear Sub Frame.>
13) Disconnect the following hoses and connec-
tors.
(1) Evaporation hose
(2) Fuel filler hose
(3) Connector
(A) Bolt
(B) Grommet
(C) Connector
FU-02661(A)
(A)
(B)(C)
FU-02662
(A) Evaporation hose
(B) Connector
(C) Fuel filler hose
FU-02663
FU-02664
FU-02665
(A)
(B)
(C)

FU(H6DO)-40
Fuel Tank
FUEL INJECTION (FUEL SYSTEMS)
9) Install the service hole cover of fuel pump.
(1) Push on the grommet to install it to the sec-
ond hole cover.
(2) Tighten the bolt.
(3) Connect the connector.
10) Install the second seat. STALLATION, Second-row Seats.>
11) Install the fuse of fuel pump to main fuse box.
12) Connect the battery ground cable to the bat-
tery.
C: INSPECTION
1) Check that the fuel tank does not have holes,
cracks or is damaged in any other way.
2) Make sure that the fuel pipe and fuel hose are
not cracked and that the connections are tight.
(A) Bolt
(B) Grommet
(C) Connector
FU-02661(A)
(A)
(B)(C)

FU(H6DO)-43
Fuel Pump
FUEL INJECTION (FUEL SYSTEMS)
24.Fuel Pump
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
NOTE:
Fuel pump assembly consists of fuel pump and fuel
level sensor.
1) Release the fuel pressure. 37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
2) Drain fuel. FUEL, PROCEDURE, Fuel.>
3) Remove the second seat. MOVAL, Second-row Seats.>
4) Remove the service hole cover.
5) Disconnect the connector from fuel pump.
6) Disconnect the quick connector, and then dis-
connect the fuel delivery hose, return hose and jet
pump hose. Fuel Delivery, Return and Evaporation Lines.>
7) Remove the nuts which install fuel pump assem-
bly onto fuel tank.
8) Remove the fuel pump assembly from the fuel
tank.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket.
1. Make sure the sealing portion is free from fuel or
foreign matter before installation.
2. Tighten the nuts to the specified torque in the or-
der as shown in the figure.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.2 ft-lb)
FU-02681
FU-02669
(A) Delivery hose
(B) Jet pump hose
FU-02670(A)
(B)
FU-01141
1
2
3
4
56
7
8

FU(H6DO)-46
Fuel Sub Level Sensor
FUEL INJECTION (FUEL SYSTEMS)
26.Fuel Sub Level Sensor
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Drain fuel. FUEL, PROCEDURE, Fuel.>
2) Remove the second seat. MOVAL, Second-row Seats.>
3) Remove the service hole cover.
4) Disconnect the connector from the fuel sub level
sensor.
5) Disconnect the quick connector, and then dis-
connect the fuel delivery hose, return hose and jet
pump hose. Fuel Delivery, Return and Evaporation Lines.>
6) Remove the nuts and bolts which install fuel sub
level sensor on fuel tank.
7) Remove the fuel sub level sensor.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket.
1. Make sure the sealing portion is free from fuel or
foreign matter before installation.
2. Tighten the nuts and bolts to the specified
torque in the order as shown in the figure.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.2 ft-lb)
(A) Jet pump hose
(B) Delivery hose
FU-02662
FU-02672
FU-02673(B)
(A)
FU-01145
1
6
5
2
4
3
FU-02674

ME(H6DO)-14
General Description
MECHANICAL
8. ENGINE MOUNTING
C: CAUTION
•Wear work clothing, including a cap, protective
goggles and protective shoes during operation.
•Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
•Keep the disassembled parts in order and pro-
tect them from dust and dirt.
•Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
•Be careful not to burn yourself, because each
part on the vehicle is hot after running.
•Be sure to tighten fasteners including bolts and
nuts to the specified torque.
•Place shop jacks or rigid racks at the specified
points.
•Before disconnecting connectors of sensors or
units, be sure to disconnect the ground cable from
the battery.
•All parts should be thoroughly cleaned, paying
special attention to engine oil passages, pistons
and bearings.
•Rotating parts and sliding parts such as piston,
bearing and gear should be coated with oil prior to
assembly.
•Be careful not to let oil, grease or coolant contact
the timing belt, clutch disc and flywheel.
•All removed parts, if to be reused, should be re-
installed in the original positions and directions.
•Bolts, nuts and washers should be replaced with
new ones as required.
•Even if necessary inspections have been made
in advance, proceed with assembly work while
making rechecks.
•Remove or install the engine in an area where
chain hoists, lifting devices, etc. are available for
ready use.
•Be sure not to damage coated surfaces of body
panels with tools, or not to stain seats and windows
with coolant or oil. Place a cover over fender, as re-
quired, for protection.
•Prior to starting work, prepare the following:
Service tools, clean cloth, containers to catch cool-
ant and oil, wire ropes, chain hoist, transmission
jacks, etc.
•Lift-up or lower the vehicle when necessary.
Make sure to support the correct positions.
(1) Front cushion rubber Tightening torque: N·m (kgf-m, ft-lb)
T1: 35 (3.6, 25.8)
T2: 75 (7.6, 55.3)
(1)
T2
T1
T1T2
ME-00445

ME(H6DO)-59
Cylinder Head
MECHANICAL
3) Measure the flatness of the cylinder head sur-
face that mates with crankcase using a straight
edge (A) and thickness gauge (B).
Flatness:
Standard
0.02 mm (0.0008 in)
Standard height of cylinder head:
124±0.05 mm (4.88±0.0020 in)
NOTE:
Uneven torque for the cylinder head nuts can
cause warping. When reinstalling, pay special at-
tention to the torque so as to tighten evenly.
2. VALVE SEAT
Inspect the intake and exhaust valve seats, and
correct the contact surfaces with a valve seat cutter
if they are defective or when valve guides are re-
placed.
Valve seat width W:
Intake
Standard
1.0 mm (0.039 in)
Exhaust
Standard
1.5 mm (0.059 in)
3. VALVE GUIDE
1) Check the clearance between valve guide and
stem. The clearance can be checked by measuring
respectively the outer diameter of valve stem and
inner diameter of valve guide with a micrometer.
Clearance between the valve guide and valve
stem:
Standard
Intake
0.030 — 0.057 mm (0.0012 — 0.0022 in)
Exhaust
0.040 — 0.067 mm (0.0016 — 0.0026 in)
2) If the clearance between valve guide and stem
exceeds the standard, replace the valve guide or
valve itself whichever shows greater amount of
wear or damaged and etc. See the following proce-
dure for valve guide replacement.
Valve guide inner diameter:
5.500 — 5.512 mm (0.2165 — 0.2170 in
Valve stem outer diameters:
Intake
5.455 — 5.470 mm (0.2148 — 0.2154 in)
Exhaust
5.445 — 5.460 mm (0.2144 — 0.2150 in)
(1) Place the cylinder head on ST1 with the
combustion chamber upward so that valve
guides fit the holes in ST1.
(2) Insert the ST2 into valve guide and press it
down to remove the valve guide.
ST1 18250AA010 CYLINDER HEAD TABLE
ST2 499765700 VALVE GUIDE REMOVER
(A)
(B)
ME-00551
ME-00127
WME-00553