EI-34
Roof Molding
EXTERIOR/INTERIOR TRIM
11.Roof Molding
A: REMOVAL
1) Turn over the edge of the roof molding, and re-
move the inside clips with flat tip screwdriver by
sliding as arrow indicates.
Right side: slide towards the front of the vehicle.
Left side: slide towards the rear of the vehicle.
2) Pull the roof molding upward, and remove it from
vehicle body.
3) Remove the roof trim.
4) Remove the nuts, and remove the roof carrier at-
tachment.
B: INSTALLATION
1) Install the roof carrier attachment.
Tightening torque:
7.5 N·m (0.77 kgf-m, 5.53 ft-lb)
2) Remove each clip from the roof molding, and in-
stall them to the vehicle side.
CAUTION:
Always replace clips damaged during removal
of the roof moulding with new clips.
3) Push the front edge of roof molding against the
front window, and install the positioning clip on the
front end to the rivet on the vehicle side.
EI-00509
EI-01380
(1) Windshield
(2) Positioning clips
(3) Roof molding
(4) Rivet
(5) Clip
EI-00659
EI-01381
(2)
(1)
(4)(5)
(3)
EI-49
Assist Grip
EXTERIOR/INTERIOR TRIM
22.Assist Grip
A: REMOVAL
1) Remove the screw cover, and remove the screw
inside.
2) Pull the left side of assist grip toward you, and ro-
tate the right side of it counterclockwise to remove.
3) Remove the roof trim.
4) Remove the bolts, and remove the assist grip
bracket.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
Be sure to install the grommet to assist grip
bracket.
When the assist grip is installed with no grom-
met, it ill cause the grip to not return properly.
(A) Grommet
EI-00809
EI-01065
(A)
AC(diag)-3
General Description
HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS)
2. General Description
A: CAUTION
1) Never connect the battery in reverse polarity.
•Auto A/C control module may be destroyed in-
stantly.
2) Do not disconnect the battery terminals while the
engine is running.
•A large counter electromotive force will be gener-
ated in the generator, and this voltage may damage
electronic parts such as auto A/C control module
etc.
3) Before disconnecting the connectors of each
sensor and the auto A/C control module, be sure to
turn the ignition switch to OFF.
•Auto A/C control module may be damaged.
4) Every A/C-related part is a precision part. Do not
drop them.
5) Airbag system wiring harness is routed near the
A/C control panel and junction box.
CAUTION:
•For airbag system, yellow-colored wiring har-
ness and connectors are all used. Do not use
the electrical test equipment on these circuits.
•Be careful not to damage the airbag system
wiring harness when servicing the A/C control
panel and junction box.
B: INSPECTION
Before performing the diagnosis, check the follow-
ing items which might affect A/C system problems.
1. BATTERY
1) Measure the battery voltage and specific gravity
of electrolyte.
Standard voltage: 12 V
Specific gravity: 1.260 or more
2) Check the condition of the fuses for A/C system
power supply and other fuses.
3) Check the condition of harness and harness
connector connections.
2. ASPIRATOR HOSE
1) Turn the ignition switch to ON, and press the A/
C switch.
2) Turn the temperature control dial to maximum
hot position.
3) Turn the air flow control dial to “DEF” position.
4) Turn the fan speed control dial to 4th position.
5) Put a strip of paper close to the front side of in-
vehicle sensor suction port (A) located in the driv-
er’s side console side panel, and check that air is
being sucked into the port by seeing the paper
moving towards the port.
NOTE:
Be careful not to let the paper get sucked into the
port.
6) If the paper does not move at all, remove the
driver’s side console side panel
connection of the aspirator hose, in-vehicle sensor
and heater unit, and repair them if necessary.
3. A/C LINE
Check the connection for A/C line (A) and lower
side high-pressure pipe.
AC-01323
AC-01324
(A)
WW-6
Combination Switch (Wiper)
WIPER AND WASHER SYSTEMS
3. Combination Switch (Wiper)
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the driver’s airbag module.
3) Remove the steering wheel.
4) Remove the screws and remove the steering
column covers (upper & lower).
5) Disconnect the connector from the combination
switch.
6) Remove the three screws, and pull out the com-
bination base switch assembly toward you.
7) Remove the screws which secure the switch,
then remove the combination switch.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1. COMBINATION SWITCH
1) Inspect the continuity between each connector
terminal.
2) If continuity is not as specified, replace the
switch.
SL-00258
LI -00332
Switch positionTerminal No.Standard
Fr o n t
LO 7 and 17 Less than 1 Ω
HI 8 and 17 Less than 1 Ω
Washer ON 2 and 11 Less than 1 Ω
Rear
Washer ON 2 and 12 Less than 1 Ω
OFF
2 and 10
2 and 12
2 and 13
10 and 12
10 and 13
12 and 13
1 MΩ or more
INT 2 and 13 Less than 1 Ω
ON 2 and 10 Less than 1 Ω
Washer ON
2 and 12
12 and 10
2 and 10
Less than 1 Ω
WW-00046
87654321917 16 15 14 13 12 11 1018
WW-17
Front Washer Nozzle
WIPER AND WASHER SYSTEMS
9. Front Washer Nozzle
A: REMOVAL
1) Remove the front hood insulator.
Front Hood.>
2) Hold the claw (A) of the washer nozzle towards
the direction of the arrow, and remove the washer
nozzle.
3) Remove the washer hose from the washer noz-
zle.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Adjust the washer nozzle position.
C: INSPECTION
•Make sure the nozzle and hose are not clogged.
•Make sure the hose is not bent.
D: ADJUSTMENT
CAUTION:
Do not move the spray nozzle area directly to
adjust. Doing so will damage the slit and cause
improper spray.
1) Turn the wiper switch to OFF position.
2) While the vehicle is at a standstill, adjust the
washer injection position as shown in the figure.
Spray position:
A: 250 mm (9.84 in)
B: 433 mm (17.05 in)
3) Spray angle should be adjusted by rotating ad-
justing dial (A) with a flat tip screwdriver.
NOTE:
Adjusting dial will return to the original spray angle
with 1 rotation.
(1) Nozzle
(2) Spray center aiming position
(3) Spray area (shaded area)
BR-15
Front Disc Brake Assembly
BRAKE
4. Front Disc Brake Assembly
A: REMOVAL
CAUTION:
Do not allow brake fluid to come in contact with
vehicle body. If it does, wash off with water and
wipe away completely.
1) Lift-up the vehicle, and remove the front wheels.
2) Remove the union bolt, and disconnect the
brake hose from the caliper body assembly.
3) Remove the bolt securing the lock pin to caliper
body.
4) Raise the caliper body, and then move it toward
vehicle center to separate it from the support.
5) Remove the support from housing.
NOTE:
Remove the support only when replacing the rotor
or support. It need not be removed when servicing
the caliper body assembly.
6) Remove mud and foreign matter from the caliper
body assembly and support.
B: INSTALLATION
1) Install the support to the housing.
Tightening torque:
120 N·m (12.2 kgf-m, 88.5 ft-lb)
2) Apply a thin coat of Molykote M7439 to the pad
clip.
3) Apply a thin coat of Molykote AS880N (Part No.
K0777YA010) to the contact surface between pad
and inner shim.
4) Apply a thin coat of Molykote AS880N (Part No.
K0779YA010) to the three contact surfaces be-
tween inner shim and outer shim of outer pads.
BR-00021
BR-00022
BR-00023
BR-00340
BR-00238
BR-00341
BR-22
Rear Disc Brake Assembly
BRAKE
7. Rear Disc Brake Assembly
A: REMOVAL
CAUTION:
Do not allow brake fluid to come in contact with
vehicle body. If it does, wash off with water and
wipe away completely.
1) Lift-up the vehicle, and then remove the rear
wheels.
2) Disconnect the brake hose from caliper body as-
sembly.
3) Remove the caliper lower bolt.
4) Raise the caliper body, and then move it toward
vehicle center to separate it from the support.
5) Remove the support from housing.
NOTE:
Remove the support only when replacing the rotor
or support. It need not be removed when servicing
the caliper body assembly.
6) Remove mud and foreign matter from the caliper
body assembly and support.
CAUTION:
Be careful not to allow foreign matter to enter
the brake hose connector.
B: INSTALLATION
1) Install the support to the housing.
Tightening torque:
66 N·m (6.7 kgf-m, 48.7 ft-lb)
2) Apply a thin coat of Molykote M7439 to the pad
clip.
3) Apply a thin coat of Molykote AS880N (Part No.
K0777YA010) to the contact surface between the
pad and shim.
4) Install the pad to support.
5) Install the caliper body to the support.
Tightening torque:
27 N·m (2.8 kgf-m, 19.9 ft-lb)
6) Connect the brake hose using a new brake hose
gasket.
Tightening torque:
18 N·m (1.8 kgf-m, 13.0 ft-lb)
7) Bleed air from the brake system.
C: DISASSEMBLY
1) Remove the piston boot.
2) Place a wooden block in the caliper body as
shown in the figure to prevent the piston from jump-
ing out and being damaged.
3) Gradually apply compressed air via the brake
hose installation hole to push the piston out.
BR-00498
BR-00345
(1) Place a wood block of 30 mm (1.18 in) width.
BR-00041
(1)BR-00042
BR-28
Brake Booster
BRAKE
Air tightness check
Start the engine, and idle it for 1 to 2 minutes, then
turn it OFF. Depress the brake pedal several times
applying the normal pedal force. The pedal stroke
should be the longest at the 1st depression, and it
should become shorter at each successive depres-
sion. If no change occurs in the pedal height when
pressed, the brake booster is faulty.
NOTE:
•In case of defective operation, inspect the condi-
tion of the check valve and vacuum hose as well.
•Replace them if faulty, and perform the test
again.
•If the defective condition is not improved, check
accurately using a gauge.
Operation check
1) While the engine is OFF, depress the brake ped-
al several times applying the same pedal force, to
check for a change in pedal height.
2) With the brake pedal pressed, start the engine.
3) As the engine starts, the brake pedal should
move slowly toward the floor. If the pedal height
does not change, the brake booster is faulty.
NOTE:
If faulty, perform an accurate check with a gauge.
Loaded air tightness check
Depress the brake pedal while the engine is run-
ning, and turn the engine OFF while the pedal is de-
pressed. Keep the pedal depressed for 30
seconds. If the pedal height does not change, the
function of brake booster is normal. If the pedal
height increases, it is faulty.
NOTE:
If faulty, perform an accurate check with a gauge.
2. OPERATION CHECK (WITH GAUGE)
CAUTION:
When checking operation, be sure to apply the
parking brake securely.
Check with gauge
Connect the gauge as shown in the figure. After
bleeding air from the pressure gauge, perform the
checks.
(1) Normal
(2) Not OK
(3) 1st
(4) 2nd
(5) 3rd
(1) When engine is stopped
(2) When engine is started
(1)
(3)(4)
(5)
(2)
BR-00080
(1) (2)
BR-00081
(1) Pressure gauge
(2) Vacuum gauge
(3) Adapter hose
(4) Vacuum hose
(5) Pedal force gauge
(1) (2)
(3) (4) (5)
BR-00082