Page 1550 of 2453

EN(H6DO)(diag)-389
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
14 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from ECM.
3) Disconnect the connectors from accelerator
pedal position sensor.
4) Measure the resistance between ECM con-
nector and accelerator pedal position sensor
connector.
Connector & terminal
(B135) No. 29 — (B315) No. 5:
(B135) No. 30 — (B315) No. 2:
Is the resistance less than 1
Ω?
Go to step 15.Repair the open
circuit of harness
connector.
15 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Connect the ECM connector.
2) Measure the resistance between accelera-
tor pedal position sensor connector and engine
ground.
Connector & terminal
(B315) No. 5 — Engine ground:
(B315) No. 2 — Engine ground:
Is the resistance less than 5
Ω?
Go to step 16.Repair poor con-
tact in ECM con-
nector. Replace
the ECM if defec-
tive.
FU(H6DO)-32,
Engine Control
Module (ECM).>
16 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Connect the ECM connector.
2) Turn the ignition switch to ON.
3) Measure the voltage between accelerator
pedal position sensor connector and engine
ground.
Connector & terminal
(B315) No. 6 (+) — Engine ground (–):
(B315) No. 3 (+) — Engine ground (–):
Is the voltage less than 6 V? Go to step 17.Repair the battery
short circuit of har-
ness between
ECM connector
and accelerator
pedal position sen-
sor connector.
17 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from ECM.
3) Measure the resistance between ECM con-
nectors.
Connector & terminal
(B135) No. 23 — (B135) No. 21:
(B135) No. 23 — (B135) No. 22:
(B135) No. 31 — (B135) No. 21:
(B135) No. 31 — (B135) No. 22:
Is the resistance more than 1
MΩ?
Go to step 18.Repair the short
circuit to sensor
power supply.
18 CHECK HARNESS BETWEEN ECM AND AC-
CELERATOR PEDAL POSITION SENSOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from ECM.
3) Disconnect the connectors from accelerator
pedal position sensor.
4) Measure the resistance between connector
terminals of accelerator pedal position sensor.
Connector & terminal
(B315) No. 6 — (B315) No. 3:
Is the resistance more than 1
MΩ?
Repair poor con-
tact in ECM con-
nector. Replace
the ECM if defec-
tive.
FU(H6DO)-32,
Engine Control
Module (ECM).>
Repair the short
circuit of harness
between ECM
connector and
accelerator pedal
position sensor
connector.
Step Check Yes No
Page 1557 of 2453

EX(H6DO)-3
General Description
EXHAUST
B: CAUTION
•Wear work clothing, including a cap, protective
goggles and protective shoes during operation.
•Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
•Keep the disassembled parts in order and pro-
tect them from dust and dirt.
•Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
•Be careful not to burn yourself, because each
part on the vehicle is hot after running.
•Be sure to tighten fasteners including bolts and
nuts to the specified torque.
•Place shop jacks or rigid racks at the specified
points.
•Before disconnecting connectors of sensors or
units, be sure to disconnect the ground cable from
battery.
(1) Front catalytic converter upper
cover (RH)
(11) Front catalytic converter lower
cover (LH)
(23) Rear exhaust pipe
(24) Cushion rubber
(2) Front catalytic converter lower
cover (RH)
(12) Front exhaust pipe (LH) (25) Self-locking nut
(13) Front catalytic converter (LH) (26) Gasket
(3) Gasket (14) Front oxygen (A/F) sensor (LH)
(4) Front exhaust pipe (RH) (15) Rear oxygen sensor (LH)Tightening torque: N·m (kgf-m, ft-lb)
(5) Front catalytic converter (RH) (16) Muffler (RH)T1: 13 (1.3, 9.4)
(6) Front oxygen (A/F) sensor (RH) (17) Muffler (LH)T2: 18 (1.8, 13.0)
(7) Rear oxygen sensor (RH) (18) Rear catalytic converterT3: 21 (2.1, 15.2)
(8) Gasket (19) BracketT4: 30 (3.1, 22.4)
(9) Gasket (20) GasketT5: 35 (3.6, 26.0)
(10) Front catalytic converter upper
cover (LH)
(21) SpringT6: 48 (4.9, 35.4)
(22) Chamber
Page 1558 of 2453

EX(H6DO)-4
Front Exhaust Pipe
EXHAUST
2. Front Exhaust Pipe
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Lift-up the vehicle.
3) Remove the under cover.
4) Remove the front oxygen (A/F) sensor connec-
tor (A) and rear oxygen sensor connector (B).
5) Separate the front exhaust pipe from rear ex-
haust pipe.
CAUTION:
Be careful, exhaust pipe is hot.
6) Remove the nuts which hold front exhaust pipe
onto cylinder heads.
CAUTION:
Be careful not to pull down the front exhaust
pipe assembly.
7) Remove the bolts which hold front exhaust pipe
assembly to hanger bracket.
8) Remove the front exhaust pipe assembly from
vehicle.
CAUTION:
•Be careful not to let the front exhaust pipe as-
sembly fall off when removing, since it is very
heavy.
•After removing the front exhaust pipe assem-
bly, do not apply excessive pulling force on the
rear exhaust pipe.
9) Separate the front exhaust pipe (RH) from front
exhaust pipe assembly.
10) Remove the front oxygen (A/F) sensor and rear
oxygen sensor.
AL, Front Oxygen (A/F) Sensor.>
FU(H6DO)-30, REMOVAL, Rear Oxygen Sensor.>
EX-02014
(A)
(B)
EX-02015
EX-02016
EX-00061
EX-02017
Page 1559 of 2453

EX(H6DO)-5
Front Exhaust Pipe
EXHAUST
B: INSTALLATION
1) Install the front oxygen (A/F) sensor and rear ox-
ygen sensor.
TION, Front Oxygen (A/F) Sensor.>
FU(H6DO)-30, INSTALLATION, Rear Oxygen
Sensor.>
2) Install the front exhaust pipe (RH) to front ex-
haust pipe assembly.
NOTE:
Use a new gasket.
Tightening torque:
30 N·m (2.5 kgf-m, 22.4 ft-lb)
3) Install the front exhaust pipe assembly to vehi-
cle.
4) Temporarily tighten the bolts which hold front ex-
haust pipe assembly to hanger bracket.
5) Install the nuts to cylinder head which hold front
exhaust pipe.
Tightening torque:
30 N·m (2.5 kgf-m, 22.4 ft-lb)
6) Install the under cover.
7) Tighten the bolts which install front exhaust pipe
to rear exhaust pipe.
Tightening torque:
18 N·m (2.5 kgf-m, 13.0 ft-lb)
8) Tighten the bolts which hold front exhaust pipe
assembly to hanger bracket.
Tightening torque:
35 N·m (2.5 kgf-m, 26.0 ft-lb)
9) Connect the front oxygen (A/F) sensor connec-
tor (A) and rear oxygen sensor connector (B).
10) Lower the vehicle.
11) Connect the ground cable to battery.
C: INSPECTION
1) Check the connections and welds for exhaust
leaks.
2) Make sure there are no holes or rusting.
EX-02017
EX-00061
EX-02016
EX-02015
EX-00061
EX-02014
(A)
(B)
Page 1572 of 2453
FU(H6DO)-11
Throttle Body
FUEL INJECTION (FUEL SYSTEMS)
2. Throttle Body
A: REMOVAL
1) Remove the collector cover.
2) Disconnect the ground cable from battery.
3) Remove the air intake chamber.
IN(H6DO)-6, REMOVAL, Air Intake Chamber.>
4) Disconnect the connectors from the throttle posi-
tion sensor.
5) Disconnect the engine coolant hoses (A) from
throttle body.
6) Remove the bolts (B) which secure throttle body
to intake manifold.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use new O-rings.
Tightening torque:
8 N·m (0.8 kgf-m, 5.9 ft-lb)
FU-02111
FU-02112
(A)(B)
(B)
(A)
Page 1573 of 2453

FU(H6DO)-12
Intake Manifold
FUEL INJECTION (FUEL SYSTEMS)
3. Intake Manifold
A: REMOVAL
1) Remove the collector cover.
2) Release the fuel pressure.
37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
3) Disconnect the ground cable from battery.
4) Open the fuel filler flap lid, and remove the fuel
filler cap.
5) Remove the air cleaner case and air intake
chamber.
Cleaner Case.>
Air Intake Chamber.>
6) Remove the generator.
REMOVAL, Generator.>
7) Disconnect the connector from throttle body.
8) Disconnect the engine coolant hoses from throt-
tle body.
9) Disconnect the PCV hose.
10) Disconnect the brake booster hose.
11) Disconnect the fuel hoses from fuel pipe.
(1) Disconnect the connector of fuel pipe by
pushing the ST in the direction of arrow.
ST 42099AE000 CONNECTOR REMOVER
(2) Remove the clip, and disconnect the evapo-
ration hose from the pipe.
WARNING:
•Be careful not to spill fuel.
•Catch the fuel from hoses using a container
or cloth.
12) Remove the fuel pipe protector LH.
13) Remove the engine harness from fuel injector
pipe LH.
FU-02487
FU-02114
EC-02133
ME-02655
FU-02117
Page 1576 of 2453
FU(H6DO)-15
Intake Manifold
FUEL INJECTION (FUEL SYSTEMS)
11) Connect the engine coolant hoses to throttle
body.
12) Connect the connector to throttle body.
13) Install the generator.
INSTALLATION, Generator.>
14) Install the air cleaner case and air intake cham-
ber.
Cleaner Case.>
TION, Air Intake Chamber.>
15) Install the fuse of fuel pump to main fuse box.
16) Connect the ground cable to the battery.
17) Install the collector cover.
C: DISASSEMBLY
1) Remove the engine harness from intake mani-
fold.
2) Remove the throttle body.
11, REMOVAL, Throttle Body.>
3) Remove the manifold absolute pressure sensor.
solute Pressure Sensor.>
4) Remove the purge control solenoid valve.
to EC(H6DO)-6, REMOVAL, Purge Control Sole-
noid Valve.>
5) Loosen the clamp which holds fuel injector pipe
to fuel hose, and then disconnect the pipe from fuel
hose.
6) Remove the bolts which install fuel pipes on in-
take manifold.
FU-02114
FU-02487FU-02124
FU-02125
FU-02126
Page 1578 of 2453
FU(H6DO)-17
Engine Coolant Temperature Sensor
FUEL INJECTION (FUEL SYSTEMS)
4. Engine Coolant Temperature
Sensor
A: REMOVAL
1) Remove the collector cover.
2) Disconnect the ground cable from battery.
3) Disconnect the connectors from the engine cool-
ant temperature sensor.
4) Remove the engine coolant temperature sensor.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
FU-00572
FU-00572