Page 1900 of 2453
ME(H6DO)-34
Engine Assembly
MECHANICAL
23) Remove the bolts which hold the vacuum pump
bracket to the engine and transmission, then re-
move the vacuum pump with the bracket.
24) Remove the bolts and nuts which hold lower
side of transmission to engine.
25) Remove the nuts which install front cushion
rubber onto front crossmember.
26) Lower the vehicle.
27) Separate the torque converter clutch from drive
plate.
(1) Remove the service hole plug.
(2) Remove the bolts which hold torque con-
verter clutch to drive plate.
(3) Remove other bolts while rotating the en-
gine using socket wrench.
28) Remove the pitching stopper.
ME-02660
ME-02662
ME-00485
(A) Service hole plug
(A)
ME-02445
ME-02446
Page 1901 of 2453

ME(H6DO)-35
Engine Assembly
MECHANICAL
29) Disconnect the fuel delivery hose and evapora-
tion hose.
(1) Disconnect the connector of fuel pipe by
pushing the ST in the direction of arrow.
ST 42099AE000 CONNECTOR REMOVER
(2) Remove the clamp, and disconnect the
evaporation hose from the pipe.
CAUTION:
•Collect fuel from the hose into container.
•Disconnect the hose with its end wrapped
with cloth to prevent fuel from splashing.
30) Support the engine with a lifting device and
wire ropes.
31) Support the transmission with a garage jack.
CAUTION:
Doing this is very important because the trans-
mission lowers for its own weight. This work is
also of great importance for facilitating reinstal-
lation.
CAUTION:
Before removing the engine away from trans-
mission, check to be sure no work has been
overlooked.
32) Separation of engine and transmission:
(1) Remove the starter.
REMOVAL, Starter.>
(2) Remove the bolts which hold upper side of
transmission to engine.
33) Install the ST to converter case.
ST 498277200 STOPPER SET
34) Remove the engine from vehicle.
(1) Slightly raise the engine.
(2) Raise the transmission with garage jack.
(3) Move the engine horizontally until main shaft
is withdrawn from clutch cover.
(4) Slowly move the engine away from engine
compartment.
NOTE:
Be careful not to damage adjacent parts or body
panels with crank pulley, oil level gauge, etc.
35) Remove the front cushion rubbers.
(A) Transmission
(B) Garage jack
(A)
(B)
ME-00490
ME-02661
ST
ME-00492
Page 1902 of 2453

ME(H6DO)-36
Engine Assembly
MECHANICAL
B: INSTALLATION
1) Install the front cushion rubbers.
Tightening torque:
35 N·m (3.6 kgf-m, 25.8 ft-lb)
2) Position the engine in engine compartment and
align it with transmission.
NOTE:
Be careful not to damage adjacent parts or body
panels with crank pulley, oil level gauge, etc.
3) Tighten the bolts which hold upper side of trans-
mission to engine.
Tightening torque:
50 N·m (5.1 kgf-m, 37 ft-lb)
4) Remove the lifting device and wire ropes.
5) Remove the garage jack.
6) Install the pitching stopper.
Tightening torque:
T1: 50 N·m (5.1 kgf-m, 37 ft-lb)
T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)
7) Remove the ST from converter case.
NOTE:
Be careful not to drop the ST into the converter
case when removing the ST.
ST 498277200 STOPPER SET
8) Install the starter.
STALLATION, Starter.>
9) Install the torque converter clutch to drive plate.
(1) Tighten the bolts which hold torque convert-
er clutch to drive plate.
(2) Tighten other bolts while rotating the engine
using socket wrench.
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
(3) Install the service hole plug to prevent for-
eign matter from being mixed.
10) Lift-up the vehicle.
11) Tighten the bolts and nuts which hold lower
side of the transmission to engine.
Tightening torque:
50 N·m (5.1 kgf-m, 37 ft-lb)
ME-02661
T2
T1
ME-02447
(A) Service hole plug
(A)
ME-02445
ME-02662
Page 1903 of 2453

ME(H6DO)-37
Engine Assembly
MECHANICAL
12) Fasten the vacuum pump bracket to the engine
and transmission using the bolts.
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
13) Tighten the nuts which install the front cushion
rubber onto crossmember.
Tightening torque:
75 N·m (7.6 kgf-m, 55.3 ft-lb)
NOTE:
Make sure the front cushion rubber mounting bolts
(A) and locator (B) are securely installed.
14) Install the front exhaust pipe.
haust Pipe.>
NOTE:
•Be care not to let the front exhaust pipe interfere
with water pipes and crossmember on engine side.
•Be care not to scratch the flange surface of front
exhaust pipe with stud bolt on engine.
15) Connect the ground cable.
16) Lower the vehicle.
17) Install the fuel hose bracket.
Tightening torque:
7.5 N·m (0.76 kgf-m, 5.53 ft-lb)
18) Fasten the vacuum pump bracket to the engine
and transmission using the bolts.
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
19) Install the power steering pump.
Tightening torque:
(A) 15.7 N·m (1.6 kgf-m, 11.6 ft-lb)
(B) 33 N·m (3.4 kgf-m, 24.3 ft-lb)
ME-02660
(A)(B)(B)(A)ME-00494
ME-02027
ME-02653
ME-02659
Page 1964 of 2453

SC(H6DO)-6
Starter
STARTING/CHARGING SYSTEMS
2. Starter
A: REMOVAL
1) Remove the collector cover.
2) Disconnect the ground cable from battery.
3) Remove the air intake chamber.
IN(H6DO)-6, REMOVAL, Air Intake Chamber.>
4) Disconnect the connector and terminal from
starter.
5) Remove the starter from transmission.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
50 N·m (5.1 kgf-m, 37 ft-lb)
C: DISASSEMBLY
1) Loosen the nut which holds terminal M of mag-
net switch assembly, and then disconnect the har-
ness from terminal.
2) Remove the bolts which hold switch assembly,
and then remove the switch assembly, plunger and
plunger spring from starter.
3) Remove the nuts of both sides, and then remove
the rear cover.
4) Remove the through-bolts of bolt side, and then
detach the end frame and armature from yoke as a
unit.
(A) Terminals
(B) Connector
(A) Terminal M
SC-00006
(A)
SC-02039
(A) Yoke
(B) Armature
(C) End frame
SC-02040
SC-02041
SC-02042
SC-02043
(A)
(C)
(B)
Page 1999 of 2453

PM-16
Automatic Transmission Fluid
PERIODIC MAINTENANCE SERVICES
11. Automatic Transmission Fluid
A: INSPECTION
CAUTION:
The level of ATF varies with fluid temperature.
Pay attention to the fluid temperature when
checking ATF level.
1) Raise the ATF temperature by driving a distance
of 5 to 10 km (3 to 6 miles). Otherwise, idle the en-
gine to raise ATF temperature to 70 — 80°C (158
— 176°F) on Subaru Select Monitor.
5AT(diag)-15, READ CURRENT DATA, OPERA-
TION, Subaru Select Monitor.>
2) Make sure the vehicle is level.
3) After selecting all positions (P, R, N, D), shift the
select lever in “P” range. Measure the ATF level
with engine idling for one or two minutes.
4) Make sure that ATF level is above the center of
upper and lower marks at “HOT” side.
5) If the ATF level is below the center between up-
per and lower marks, add the recommended ATF
until the fluid level is found above the center be-
tween upper and lower marks.
CAUTION:
•Use care not to exceed the upper limit level.
•Adding ATF to the upper limit mark on “HOT”
side when the ATF temperature is below 70°C
(158°F) will overfilling of ATF, causing a trans-
mission failure.
6) Check ATF level after raising ATF temperature
to 70 — 80°C (158 — 176°F) by running the vehicle
or by idling the engine again.
7) Check the ATF for leaks.
Check for leaks in the transmission. If there are
leaks, it is necessary to repair or replace gasket, oil
seals, plugs or other parts.
B: REPLACEMENT
1. AUTOMATIC TRANSMISSION FLUID
1) Drain the ATF by removing drain plug.
NOTE:
Before starting work, cool off the ATF well.
2) Replace the gasket with new one, and then tight-
en the drain plug to specified torque.
Tightening torque:
20 N·m (2.0 kgf-m, 4.5 ft-lb)
3) Pour in the ATF using the oil charge pipe.
Recommended ATF:
Refer to “RM” section.
RECOMMENDED MATERIALS, Recommend-
ed Materials.>
Capacity:
Fill the same amount of ATF when drained.
4) Check the ATF level.
TION, Automatic Transmission Fluid.>
(A) Level gauge
(B) ATF level range at “HOT” [70 to 80°C (158 to
176°F)]
(C) Upper level
(D) Lower level
(E) ATF level range at “COLD” [20 — 30°C (68 —
86°F)]
PI-00190
(A)
(C)
(D)
(E)(D)
(C)
(B)
(A)
F
L
F
HOT
LCOLD
(A) ATF drain plug
(A) Level gauge
(B) ATF level range at “HOT” [70 to 80°C (158 to
176°F)]
(C) Upper level
(D) Lower level
(E) ATF level range at “COLD” [20 — 30°C (68 —
86°F)]
PM-00168
(A)
PI-00190
(A)
(C)
(D)
(E)(D)
(C)
(B)
(A)
F
L
F
HOT
LCOLD
Page 2000 of 2453
PM-17
Automatic Transmission Fluid
PERIODIC MAINTENANCE SERVICES
2. ATF FILTER
NOTE:
Basically, the ATF filter is maintenance free, but
when it is rusted or physically damaged or leaking,
the ATF filter needs to be replaced.
For the replacement procedure of ATF filter, refer
to “ATF FILTER”.
Page 2018 of 2453

5AT-2
General Description
AUTOMATIC TRANSMISSION
1. General Description
A: SPECIFICATION
1. TORQUE CONVERTER CLUTCH
2. OIL PUMP
3. TRANSMISSION CONTROL ELEMENT
4. TRANSMISSION GEAR RATIO
5. PLANETARY GEAR AND PLATE
6. SELECTOR POSITION
7. HYDRAULIC CONTROL AND LUBRICA-
TION
Ty p eSymmetric, 3 element, single stage,
2 phase torque converter
Stall torque ratio 1.9
Nominal diameter 250 mm (9.84 in)
Stall speed (at sea
level)2,300 — 2,800 rpm
One–way clutch Sprague type one-way clutch
Ty p e I n t e r n a l g e a r f i x e d d i s p l a c e m e n t p u m p
Driving method Driven by engine
Number of teethInner rotor 9
Outer rotor 10
Ty p e5-forward, 1-reverse,
double-row planetary gears
Multi–plate clutch 3 sets
Multi–plate brake 4 sets
One-way clutch
(sprague type)3 sets
1st 3.841
2nd 2.352
3rd 1.529
4th 1.000
5th 0.839
Rev. 2.764
Number of front internal gear teeth 102
Number of front carrier teeth 24
Number of front sun gear teeth 54
Number of mid internal gear teeth 78
Number of mid carrier teeth 18
Number of mid sun gear teeth 42
Number of rear internal gear teeth 98
Number of rear carrier teeth 18
Number of rear sun gear teeth 62
Number of front brake drive plates 2
Number of input clutch drive plates 5
Number of high & low reverse clutch
drive plates4
Number of direct clutch drive plates 5
Number of reverse brake drive plates 5
Number of forward brake drive plates 4
Number of low coast brake drive plates 3
P (Park)
Tr a n s m i s s i o n i s i n n e u t r a l , o u t p u t m e m -
ber is immovable, engine start is possi-
ble
R (Reverse) Transmission in reverse for backing
N (Neutral)Tr a n s m i s s i o n i s i n n e u t r a l a n d e n g i n e
start is possible
D (Drive)Automatic gear change
1st ←→ 2nd ←→ 3rd ←→ 4th ←→ 5th
Manual mode (+)Manual gear change
1st→ 2nd→ 3rd→ 4th→ 5th
Manual mode (–)Manual gear change
1st← 2nd← 3rd← 4th← 5th
Control method Wire cable type
Ty p e
Electronic/hydraulic control [5 forward
gear changes made by electronic sig-
nals of vehicle speed and accelerator
(throttle) opening]
Fluid
Specified fluid: SUBARU ATF (Part No.
K0140Y0700)
Recommended fluid: IDEMITSU ATF
HP
CASTROL TRANSMAX J
PENNZOIL QUAKERSTATE • PEN-
NZOIL ATF-J
NOTE:
Using of recommended fluid is permit-
ted only on the area where the speci-
fied is not available.
Fluid capacity
2(US qt, Imp qt)9.6 — 10.0 (10.1 — 10.6, 8.4 — 8.8)
Lubrication system Forced feed lubrication with oil pump