EN(H6DO)(diag)-355
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
Step Check Yes No
1CHECK ANY OTHER DTC ON DISPLAY.Is any other DTC displayed? Inspect the rele-
vant DTC using
“List of Diagnostic
Tr o u b l e C o d e
(DTC)”.
69, List of Diag-
nostic Trouble
Code (DTC).>
Go to step 2.
2CHECK FRONT OXYGEN (A/F) SENSOR DA-
TA.
1) Start the engine.
2) While observing the Subaru Select Monitor
or general scan tool screen, warm-up the
engine until engine coolant temperature is
above 75°C (167°F).
If the engine is already warmed-up, operate at
idle speed for at least 1 minute.
3) Read data of front oxygen (A/F) sensor sig-
nal using the Subaru Select Monitor or general
scan tool.
NOTE:
•Subaru Select Monitor
For detailed operation procedures, refer to
“READ CURRENT DATA FOR ENGINE”.
tor.>
•General scan tool
For detailed operation procedure, refer to the
general scan tool operation manual.
Is the measured value within
0.86 — 1.15 at idle?
Go to step 3.Go to step 4.
3CHECK REAR OXYGEN SENSOR SIGNAL.
1) Race engine at speeds from idling to 5,000
rpm for a total of 5 cycles.
NOTE:To increase engine speed to 5,000 rpm, slowly
depress accelerator pedal, taking approximate-
ly 5 seconds, and quickly release accelerator
pedal to decrease engine speed.
2) Operate the LED operation mode for
engine.
NOTE:•Subaru Select Monitor
For detailed operation procedure, refer to the
“LED OPERATION MODE FOR ENGINE.”.
Does the LED of {Rear O2
Rich Signal} blink?
Check front oxy-
gen (A/F) sensor
circuit.
Check rear oxygen
sensor circuit.
Rear Oxygen Sen-
sor.>
4 CHECK EXHAUST SYSTEM.
Check exhaust system parts.
NOTE:Check the following items.
•Looseness of part installation
•Damage (crack, hole etc.) of parts
•Looseness of the front oxygen (A/F) sensor
•Looseness or ill fitting of parts between front
oxygen (A/F) sensor and rear oxygen sensor
Is there any fault in exhaust
system?
Repair or replace
faulty par ts.
Go to step 5.
5CHECK AIR INTAKE SYSTEM.Are there holes, loose bolts or
disconnection of hose on air
intake system?
Repair the air
intake system.
Go to step 6.
EN(H6DO)(diag)-390
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EE:DTC P2227 BAROMETRIC PRESSURE CIRCUIT RANGE/PERFORMANCE
DTC DETECTING CONDITION:
•Detected when two consecutive driving cycles with fault occur.
•GENERAL DESCRIPTION
CAUTION:
After repair or replacement of faulty parts, perform Clear Memory Mode
EF:DTC P2228 BAROMETRIC PRESSURE CIRCUIT LOW INPUT
DTC DETECTING CONDITION:
•Immediately at fault recognition
•GENERAL DESCRIPTION
CAUTION:
After repair or replacement of faulty parts, perform Clear Memory Mode
Step Check Yes No
1CHECK ANY OTHER DTC ON DISPLAY.Is any other DTC displayed? Replace the ECM.
Engine Control
Module (ECM).>
NOTE:
The barometric
pressure sensor is
built into the ECM.
It is not necessary
to inspect DTC
P0129.
Step Check Yes No
1CHECK ANY OTHER DTC ON DISPLAY.Is DTC P1110 displayed on the
Subaru Select Monitor or gen-
eral scan tool?
Replace the ECM.
Engine Control
Module (ECM).>
NOTE:The barometric
pressure sensor is
built into the ECM.
Te m p o r a r y p o o r
contact occurs.
EN(H6DO)(diag)-391
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EG:DTC P2229 BAROMETRIC PRESSURE CIRCUIT HIGH INPUT
DTC DETECTING CONDITION:
•Immediately at fault recognition
•GENERAL DESCRIPTION
CAUTION:
After repair or replacement of faulty parts, perform Clear Memory Mode
Step Check Yes No
1CHECK ANY OTHER DTC ON DISPLAY.Is DTC P1111 displayed on the
Subaru Select Monitor or gen-
eral scan tool?
Replace the ECM.
Engine Control
Module (ECM).>
NOTE:
The barometric
pressure sensor is
built into the ECM.
Te m p o r a r y p o o r
contact occurs.
ME(H6DO)-73
Cylinder Block
MECHANICAL
4) Check the snap ring installation groove (A) on
the piston for burr. If necessary, remove burr from
the groove so that the piston pin can lightly move.
5) Check the piston pin snap ring for distortion,
cracks and wear.
4. PISTON RING
1) If the piston ring is broken, damaged or worn, or
if its tension is insufficient, or when the piston is re-
placed, replace the piston ring with a new one of
the same size as piston.
CAUTION:
•Marks are displayed on the end of top and
second rings. When installing the ring to pis-
ton, face this mark upward.
•Oil ring consists of the upper rail, expander
and lower rail. When installing on the piston, be
careful of the direction of each rail
2) Squarely place the piston ring and oil ring in cyl-
inder, and measure the piston ring gap with a thick-
ness gauge.
3) Measure the clearance between piston ring and
piston ring groove with a thickness gauge.
NOTE:
Before measuring the clearance, clean the piston
ring groove and piston ring.
(A) Top ring
(B) Second ring
(C) Oil ring
(a) Upper rail
(b) Expander
(c) Lower rail
ME-00175
(A)
(a)
(c)
(b)
(A)
(B)
(C)
ME-00591
Standard
mm (in)
Piston ring gap
To p r i n g0.20 — 0.35
(0.0079 — 0.0138)
Second ring0.35 — 0.50
(0.0138 — 0.0197)
Oil ring0.20 — 0.60
(0.0079 — 0.0236)
Standard
mm (in)
Clearance
between piston
ring and piston
ring groove
To p r i n g0.040 — 0.080
(0.0016 — 0.0031)
Second ring0.030 — 0.070
(0.0012 — 0.0028)
Clearance between oil ring and oil
ring groove
0.045 — 0.125
(0.0018 — 0.0049)
ME-00592
ME-00178
5AT-32
Line Pressure Test
AUTOMATIC TRANSMISSION
7. Line Pressure Test
A: MEASUREMENT
NOTE:
If the clutch or brake shows a sign of slippage, or
shifting interval is not correct, check the line pres-
sure.
•Excessive shock during up-shift may be due to
the line pressure being too high.
•Slippage or inability to operate the vehicle may,
in most cases, be due to loss of oil pressure for the
operation of clutch, brake or control valve.
1) Set the vehicle on a lift.
2) Remove the under cover.
3) Remove the test plug and install the ST.
ST 498897200 OIL PRESSURE ADAPTER
4) Set the ST1 and ST2.
ST1 498897200 OIL PRESSURE ADAPTER
ST2 498575400 OIL PRESSURE GAUGE
5) Lower the vehicle, and pull ST1 and ST2 into the
vehicle.
ST1 498897200 OIL PRESSURE ADAPTER
ST2 498575400 OIL PRESSURE GAUGE
6) Connect the Subaru Select Monitor to the data
link connector and read the current data.
TION, Subaru Select Monitor.>
7) Perform the line pressure test.
NOTE:
•Do not perform the line pressure test for more
than 5 seconds at a time. Doing so will make the
engine oil and ATF deteriorate and the clutch and
brake to be adversely affected.
•After performing the line pressure test, be sure to
cool down the engine for at least one minute with
the select lever set in “P” or “N” range and with the
idle speed at 1,200 rpm or less.
•Adjust the throttle valve angle in order to match
the “P/L Solenoid Pressure” displayed on the Sub-
aru Select Monitor.
AT-01752
Range of the
selector lever
Throttle opening
angle
AT F t e m p e r a t u r e
condition
“P/L Solenoid Pressure” dis-
played on the Subaru Select
Monitor
kPa
Standard line pressure
kPa (kg/cm2, psi)
D
Full closed
45 — 55°C
(104 — 131°F)
490385 — 555
(3.93 — 5.66, 55.8 — 80.5)
Full open 1,3701,235 — 1,475
(12.59 — 15.04, 179.1 — 213.9)
RFull closed 1,3701,530 — 1,925
(15.60 — 19.6, 221.9 — 279.2)
5AT-33
Transfer Clutch Pressure Test
AUTOMATIC TRANSMISSION
8. Transfer Clutch Pressure
Test
A: INSPECTION
1) Lift-up the vehicle.
2) Remove the bolts holding the heat shield cover,
and move the heat shield cover to the rear.
3) Remove the test plug and install the ST.
CAUTION:
Be careful not to cut yourself on the heat shield
cover when removing the test plugs and setting
the ST.
ST 498897700 OIL PRESSURE ADAPTER
ST 498897800 ADAPTER SET
4) Set the ST.
ST 498575400 OIL PRESSURE GAUGE
5) Lower the vehicle, and pull ST3 into the vehicle.
ST1 498897700 OIL PRESSURE ADAPTER
ST2 498897800 ADAPTER SET
ST3 498575400 OIL PRESSURE GAUGE
6) Connect the Subaru Select Monitor to the data
link connector and read the current data.
TION, Subaru Select Monitor.>
7) Perform the transfer clutch pressure test.
NOTE:
•Do not perform the transfer clutch pressure test
for more than 5 seconds at a time. Doing so will
make the engine oil and ATF deteriorate and the
clutch and brake to be adversely affected.
•After performing the transfer clutch pressure test,
be sure to cool down the engine for at least one
minute with the select lever set in the “P” or “N”
range, and at an idle speed of 1,200 rpm or less.
•Adjust the throttle valve angle in order to obtain
the “T/F Solenoid Pressure” displayed on the Sub-
aru Select Monitor.
8) Remove the ST and install the test plug.
9) Install the heat shield cover.
AT-03275
Range of the
selector lever
Throttle opening
angle
AT F t e m p e r a t u r e
condition
“T/F Solenoid Pressure” displayed on
the Subaru Select Monitor
kPa
Standard line pressure
kPa (kg/cm2, psi)
D
Full open
45 — 55°C
(104 — 131°F)
900800 — 915
(8.16 — 9.33, 116.0 — 132.7)
Par tial throttle 500400 — 535
(4.08 — 5.46, 58.0 — 77.6)
NFull closed 00 — 50
(0 — 0.51, 0 — 7.3)
5AT(diag)-2
Basic Diagnostic Procedure
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
1. Basic Diagnostic Procedure
A: PROCEDURE
Step Check Yes No
1CHECK PRE-INSPECTION.
1) Ask the customer when and how the trou-
ble occurred using the interview checklist.
2) Before performing diagnosis, inspect the
following item which might influence the AT
problems.
•General inspection
•Oil leakage
•Stall speed test
•Line pressure test
•Transfer Clutch Pressure Test
•Time Lag Test
•Road Test
•Inhibitor Switch
Is the unit that might influence
the AT problem normal?
Go to step 2.Repair or replace
each item.
2CHECK SPORT INDICATOR LIGHT.
After the ignition switch is turned to ON, wait
for at least 2 seconds.
Does the SPORT indicator
light illuminate?
Go to step 4.Go to step 3.
3CHECK SPORT INDICATOR LIGHT.
1) Turn the ignition switch to OFF.
2) Check the SPORT indicator light.
Light Display.>
3) After the ignition switch is turned to ON,
wait for at least 2 seconds.
Does the SPORT indicator
light blink?
Go to step 4.Go to step 5.
4CHECK DTC.
Read the DTC.
NOTE:If the communication function of Subaru Select
Monitor cannot be executed normally, check
communication circuit.
POSSIBLE, Diagnostic Procedure for Subaru
Select Monitor Communication.>
Is DTC displayed? Go to step 6.
NOTE:
Record all DTCs.
Go to step 5.
5PERFORM GENERAL DIAGNOSTICS.
1) Inspect using “Diagnostic Procedure with-
out Diagnostic Trouble Code (DTC)”.
Diagnostic Trouble Code (DTC).>
2) Perform the clear memory mode.
3) Perform the inspection mode.
4) Display DTC.
Is DTC displayed? Go to step 6.Inspect using
“General Diagnos-
tic Table”.
General Diagnos-
tic Table.>
5AT(diag)-3
Basic Diagnostic Procedure
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
6PERFORM THE DIAGNOSIS.
1) Inspect using the “Diagnostic Procedure
with Diagnostic Trouble Code (DTC)”.
nostic Trouble Code (DTC).>
NOTE:
For DTC table, refer to “List of Diagnostic Trou-
ble Code (DTC).”
2) Repair the trouble cause.
3) Perform the clear memory mode.
4) Perform the inspection mode.
5) Display DTC.
Is DTC displayed? Inspect using the
“Diagnostic Proce-
dure with Diagnos-
tic Trouble Code
(DTC)”.
Diagnostic Proce-
dure with Diagnos-
tic Trouble Code
(DTC).>
Inspect using
“General Diagnos-
tic Table”.
General Diagnos-
tic Table.>
Step Check Yes No