EB-14
Front Hood
EXTERIOR BODY PANELS
4) Remove the front fender.
5) Remove the bolts of front hood hinge.
5. FRONT HOOD STRIKER
Refer to the front hood lock assembly of SL section.
6. FRONT HOOD PANEL
1) Remove the front hood insulator.
2) Open the front hood to remove the window
washer hose.
3) Remove the front hood weather strip.
4) Remove the hood lock assembly.
5) Remove the window washer hose and nozzle.
6) Remove the front hood damper.
7) Remove the bolt, and remove the front hood
panel from the front hood hinge.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Be careful not to catch the window washer hose in.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
C: ADJUSTMENT
1) Adjust the clearance between front hood panel
and front fender panel. Clearance must be equal at
both sides. For the dimension of clearance, refer to
“SPECIFICATION” in “General Description”.
2) Use the hinge mounting bolts to align the front
hood longitudinal and lateral position.
3) Adjust the height at the front end of hood.
bly.>
4) Rotate the hood buffer to adjust lateral height.
D: DISPOSAL
For the disposal procedures of front hood damper
stay, refer to the disposal procedures of rear gate
damper stay.
EB-00286
EB-00285
EB-00285
EB-00287
SR-5
Glass Lid
SUNROOF/T-TOP/CONVERTIBLE TOP (SUNROOF)
3. Glass Lid
A: REMOVAL
1) Completely close the glass lid, and then open
the sunshade.
2) Remove the cover (A), and then remove the
TORX® bolts (B).
CAUTION:
The thread locker is applied to the TORX® b o l t s ,
so use the new parts once they are removed.
3) Remove the glass lid carefully.
B: INSTALLATION
Install in the reverse order of removal.
C: ADJUSTMENT
Loosen the glass lid mounting TORX® bolts (A),
and then adjust the height with moving the lid.
Difference in height between glass lid and roof
panel L:
2.0±1.0 mm (0.079 ± 0.039 in)
(A)
(B)
SR-00091
(A)
SR-00117
L
DI-20
Rear Differential (VA–type)
DIFFERENTIALS
1) Adjusting preload for front and rear bearings
Adjust the bearing preload between front and rear
bearings with collar and washer. Pinion height ad-
justing washer is not affected by this adjustment.
The adjustment must not be carried out with oil seal
inserted.
(1) Install the rear bearing race into the differen-
tial carrier using ST1 and ST2.
ST1 398477701 HANDLE
ST2 398477703 DRIFT 2
(2) Using the ST, install the front bearing race to
the differential carrier.
ST 499277200 INSTALLER
(3) Insert the front bearing cone.
NOTE:
Use new front bearing cone.
(4) Measure and record the thickness of pinion
adjust washer.
NOTE:
If tooth contact (drive pinion, hypoid driven gear) is
normal in the inspection before disassembling, ver-
ify that the washer is not deformed, and then re-use
the used washer.
(5) Insert the ST1 into carrier with the pinion
height adjusting washer and rear bearing cone
fitted onto it.
NOTE:
Use new rear bearing cone.
(6) Install the preload adjusting collar & washer,
front bearing cone, collar, companion flange,
and washer & self-locking nut.
ST1 18678AA000 DUMMY SHAFT
(7) Turn ST1 by hand to seat the bearing, and
measure the initial load and initial torque with a
spring scale while tightening the selflocking nut.
Select the preload adjusting washer and collar
so that the specified preload is obtained when
nut is tightened to the specified torque.
NOTE:
•Use a new self-locking nut.
•Be careful not to give excessive preload.
•When tightening the self-locking nut, lock com-
panion flange with ST2 as shown in the figure.
•Measure the preload in direction of tangent to the
flange.
ST1 18678AA000 DUMMY SHAFT
ST2 498427200 FLANGE WRENCH
Tightening torque:
191 N·m (19.5 kgf-m, 141 ft-lb)
DI-00375
ST2
ST1
DI-00376
ST
(A) Pinion height adjusting washer
(B) Preload adjusting collar
(C) Preload adjusting washer
(D) Collar
ST1DI-00377
(D)(C)(B)(A)
DI-00398
ST2
DI-26
Rear Differential (VA–type)
DIFFERENTIALS
17) Tighten the bolt of lock plate to specified
torque.
Tightening torque:
25 N·m (2.5 kgf-m, 18.1 ft-lb)
18) Recheck the hypoid driven gear to pinion back-
lash.
Backlash:
0.10 — 0.15 mm (0.0039 — 0.0059 in)
19) Checking and adjusting the tooth contact of hy-
poid driven gear
(1) Apply an even coat of red lead on both sides
of three or four teeth on the hypoid driven gear.
Check the contact pattern after rotating the hy-
poid driven gear several revolutions back and
forth until a definite contact pattern appears on
the hypoid driven gear.
(2) When the contact pattern is not correct, re-
adjust.
NOTE:
Be sure to wipe off the red lead completely after the
adjustment is completed.
•Correct tooth contact
Check item: Tooth contact pattern is slightly
shifted towards the toe side under no-load rota-
tion. (When driving it will move toward the heel
side.)
•Face contact
Check item: Backlash is too large.
Contact pattern
Corrective action: Increase thickness of drive pin-
ion height adjusting washer in order to bring drive
pinion close to hypoid driven gear.
DI-00364
DI-00172
(A) Toe side
(B) Heel side
MT-01401
(A)
(B)
AT-00208
AT-00212
FS-8
Wheel Alignment
FRONT SUSPENSION
2. CAMBER
•INSPECTION
1) Place the front wheel on the turning radius
gauge. Make sure the ground contact surfaces of
front and rear wheels are at the same height.
2) Set the adapter at the center of wheel, and then
attach the wheel alignment gauge.
3) Measure the camber angle in accordance with
the operation manual for wheel alignment gauge.
•FRONT CAMBER ADJUSTMENT
1) When adjusting the camber, adjust it to the fol-
lowing value.
2) Loosen the two self–locking nuts located at the
lower front section of the strut.
NOTE:
When the adjusting bolt needs to be loosened or
tightened, hold its head with a wrench and turn the
self–locking nut.
3) Turn the camber adjusting bolt so that the cam-
ber is set at specification.
NOTE:
Moving the adjusting bolt by one scale changes the
camber by approximately 0°15′.
(1) Alignment gauge
(2) Turning radius gauge
(3) Adapter
Camber (Difference between RH and LH 45′ or less)
0°00′±0°45′
Camber (Difference between RH and LH 45′ or less)
0°00′±0°30′
FS-00213
(1)
(2)
(3)
(1) Strut
(2) Adjusting bolt
(3) Housing
(4) Outer
(5) Inner
(6) Camber is increased.
(7) Camber is decreased.
(1)
(4)
(6) (7)
(2)
(3)
(5)
FS-00196
FS-10
Wheel Alignment
FRONT SUSPENSION
4. STEERING ANGLE
•INSPECTION
•ADJUSTMENT
1) Turn the tie-rod to adjust the steering angle of
both inner and outer wheels.
2) Check the toe–in.
NOTE:
Correct the boot if it is twisted.
5. FRONT WHEEL TOE–IN
•INSPECTION
Toe-in:
0±3 mm (0±0.12 in)
1) Set the toe-in gauge in the position at wheel axis
center height behind the right and left front tires.
2) Place a mark at the center of both left and right
tires, and measure distance “A” between the
marks.
3) Move the vehicle forward to rotate the tires 180°.
NOTE:
Be sure to rotate the tires in the forward direction.
4) Measure distance “B” between the left and right
marks. Find toe–in using the following equation:
A – B = Toe–in
•ADJUSTMENT
When adjusting the toe-in, adjust it to the following
value.
Toe-in:
0±2 mm (0±0.08 in)
1) Check that the left and right wheel steering an-
gles are within specification.
2) Loosen the left and right side steering tie–rod
lock nuts.
3) Turn the left and right tie–rods by equal amounts
until the toe–in is at the specification.
Both the left and right tie–rods are right–hand
threaded. To increase toe–in, turn both tie–rods
clockwise by equal amount (viewing from the inside
of vehicle).
4) Tighten the tie–rod lock nut.
Tightening torque:
85 N·m (8.7 kgf-m, 62.7 ft-lb)
NOTE:
Check and correct the tie rod boot if twisted.
6. REAR WHEEL TOE–IN
•INSPECTION
Toe-in:
2±2 mm (0.08±0.08 in)
Refer to FRONT WHEEL TOE–IN for rear toe–in
inspection procedures.
Inner wheel Outer wheel
37.0°±1.5° 32.0°±1.5°
(1) Lock nut
FS-00014
(1)
FS-00015
AB
(1) Lock nut
FS-00014
(1)
5AT-65
Transfer Clutch
AUTOMATIC TRANSMISSION
25.Transfer Clutch
A: REMOVAL
1) Remove the transmission assembly from vehicle
body.
2) Remove the extension case, and then remove
the transfer clutch.
B: INSTALLATION
1) Select the rear drive shaft shim.
2) Select driven plate No. 3.
3) Install the extension case.
4) Install the transmission assembly to the vehicle.
C: INSPECTION
•Inspect the drive plate facing for wear and dam-
age.
•Make sure the snap ring is not worn and the re-
turn spring has no permanent distortion, damage,
or deformation.
•Check that the D-ring is not damaged.
•Inspect the extension end play, and adjust it to
within the standard value.
D: ADJUSTMENT
1. REAR DRIVE SHAFT SHIM SELECTION
1) Insert the rear drive shaft into the reduction drive
gear and center differential assembly.
2) Using the ST, measure the depth “A”, which is
from mating surface of extension case to ball bear-
ing outer ring contact surface.
ST 398643600 GAUGE
3) Using the ST, measure the height “B” from the
AT main case mating surface to ball bearing outer
ring contact surface.
ST 398643600 GAUGE
4) Calculation formula:
When clearances are 0.05 mm (0.0020 in):
T (mm) = A – B + 0.23
[T (in) = A – B + 0.009]
When clearances are 0.25 mm (0.0098 in):
T (mm) = A – B +0.03
[T (in) = A – B +0.001]
A: Depth from end of extension case to ball bearing
outer ring contact surface
B: Height from end of AT main case contact surface
to the ball bearing outer ring contact surface
T: Shim thickness
Specification:
0.05 — 0.25 mm (0.0020 — 0.0098 in)
NOTE:
Calculation formula for “T” above is applied when
measuring with the ST (398643600 GAUGE).
When not using the ST,
AT-03231
AMeasured value
BMeasured value
AT-03232
A
AT-03233
B
5AT-66
Transfer Clutch
AUTOMATIC TRANSMISSION
When clearances are 0.05 mm (0.0020 in):
T (mm) = (A – α) – ((B – β) – 0.28) – 0.05
[T (in) = (A – α) – ((B – β) – 0.011) – 0.0020]
When clearances are 0.25 mm (0.0098 in):
T (mm) = (A – α) – ((B – β) – 0.28) – 0.25
[T (in) = (A – α) – ((B – β) – 0.011) – 0.0098]
is applied.
T: Shim thickness
A: Depth from end of extension case to ball bearing
outer ring contact surface
B: Height from end of AT main case contact surface
to the ball bearing outer ring contact surface
α: Thickness of collar used when measuring “A”
β: Thickness of collar used when measuring “B”
0.28 (0.011): Gasket thickness (Unit mm (in))
2. SELECTION OF DRIVEN PLATE NO. 3
1) Install the drive plate and driven plate to the cen-
ter differential carrier.
2) Measure the depth “A” from the mating surface
of the extension case to the multi-plate clutch
(LSD) piston.
3) Using the ST, measure the height “B” from the
AT main case mating surface to end of ST, and
then subtract the thickness of ST (piston guide) (50
mm (1.97 in)) from measured value.
ST 398744300 PISTON GUIDE
4) Calculation formula:
When clearances are 0.2 mm (0.008 in):
T (mm) = A – B + 0.08
[T (in) = A – B + 0.0031]
When clearances are 0.6 mm (0.024 in):
T (mm) = A – B + 0.32
[T (in) = A – B + 0.0126]
T: Thickness of driven plate No. 3
A: Depth from mating surface of extension case to
multi-plate clutch (LSD) piston
B: Height from AT main case mating surface to end
of ST
Specification:
0.2 — 0.6 mm (0.008 — 0.024 in)
NOTE:
Calculation formula for “T” is applied when measur-
ing using ST (398643600 GAUGE, 398744300
PISTON GUIDE). When not using the ST,
When clearances are 0.2 mm (0.008 in):
T (mm) = A – (B – α – 0.28) – 0.2
[T (in) = A – (B – α – 0.011) – 0.008]
When clearances are 0.6 mm (0.024 in):
T (mm) = A – (B – α – 0.28) – 0.6
[T (in) = A – (B – α – 0.011) – 0.024]
is applied.
T: Thickness of driven plate No. 3
A: Depth from mating surface of extension case to
multi-plate clutch (LSD) piston
B: Height from the AT main case mating surface to
the contact face of the tool that was used as the
substitute of the ST.
α: Thickness of tool used when measuring “B”
0.28 (0.011): Gasket thickness (Unit mm (in))
If it is out of specification, select the driven plate No.
3 to adjust within the specification.
Adjustment shim
Par t No. Thickness mm (in)
33281AA040 0.2 (0.008)
33281AA050 0.5 (0.020)
33281AA060 0.3 (0.012)
AT-03234
A
AT-03235
B
Driven plate No. 3.
Par t N o. Thickness mm (in)
31589AA041 1.6 (0.063)
31589AA050 2.0 (0.079)
31589AA060 2.4 (0.094)
31589AA070 2.8 (0.110)