EC-860< SERVICE INFOMATION >
[MR TYPE 1]
DTC P0460 FUEL LEVEL SENSOR
DTC P0460 FUEL LEVEL SENSOR
Component Description INFOID:0000000004537349
The fuel level sensor (3) is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel tank temperature sensor (4)
On Board Diagn osis Logic INFOID:0000000004537350
NOTE:
• If DTC P0460 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-633 .
• If DTC P0460 is displayed with DTC U1010, first pe rform the trouble diagnosis for DTC U1010. Refer
to EC-635 .
• When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshi ng signal from the sensor, fuel level sensor malfunc-
tion is detected.
DTC Confirmation Procedure INFOID:0000000004537351
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
1. Start engine and wait maximum of 2 consecutive minutes.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-860, " Diagnosis Procedure " .
Diagnosis Procedure INFOID:00000000045373521.
CHECK FUEL GAUGE OPERATION
Refer to DI-10, " Self-Diagnosis Mode of Combination Meter " .
OK or NG OK >> GO TO 2.
NG >> Follow the instruction of DI-10, " Self-Diagnosis Mode of Combination Meter " .
2.
CHECK FUEL LEVEL SENSOR AND CIRCUIT
Refer to DI-16, " Fuel Level Sensor Signal Inspection " .
OK or NG OK >> GO TO 3.
NG >> Repair or replace malfunctioning parts. BBIA0704E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0460
0460 Fuel level sensor circuit
noise Even though the vehicle is parked, a signal be-
ing varied is sent from the fuel level sensor to
ECM. • Harness or connectors
(CAN communication line is open or
shorted)
• Harness or connectors
(Fuel level sensor circuit is open or short-
ed)
• Combination meter
• Fuel level sensor
EC-862< SERVICE INFOMATION >
[MR TYPE 1]
DTC P0461 FUEL LEVEL SENSOR
DTC P0461 FUEL LEVEL SENSOR
Component Description INFOID:0000000004537354
The fuel level sensor (3) is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel tank temperature sensor (4)
On Board Diagn osis Logic INFOID:0000000004537355
NOTE:
• If DTC P0461 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-633 .
• If DTC P0461 is displayed with DT C U1010, first perform the trouble diagnosis for DTC U1010. Refer
to EC-635 .
• This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven.Driving long distances naturally affect fuel gauge level.
Overall Function Check INFOID:0000000004537356
Use this procedure to check the overall function of the f uel level sensor function. During this check, a 1st trip
DTC might not be confirmed.
WARNING:
When performing following procedure, be sure to observe the handling of the fuel.
Refer to FL-4 .
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-III
NOTE:
Start from step 10, if it is possibl e to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-574, " Fuel Pressure Check " .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
6. Select “FUEL LEVEL SE” in “DAT A MONITOR” mode with CONSULT-III.
7. Check “FUEL LEVEL SE” output voltage and note it.
8. Select “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-III.
9. Touch “ON” and drain fuel approximately 30 (7-7/8 US gal, 6-5/8 Imp gal) and stop it.
10. Check “FUEL LEVEL SE” output voltage and note it. BBIA0704E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0461
0461 Fuel level sensor circuit
range/performance The output signal of the fuel level sensor does
not change within the specified range even
though the vehicle has been driven a long dis-
tance. • Harness or connectors
(CAN communication line is open or
shorted)
• Harness or connectors (Fuel level sensor circuit is open or short-
ed)
• Combination meter
• Fuel level sensor
EC-864< SERVICE INFOMATION >
[MR TYPE 1]
DTC P0462, P0463
FUEL LEVEL SENSOR
DTC P0462, P0463 FUEL LEVEL SENSOR
Component Description INFOID:0000000004537359
The fuel level sensor (3) is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter. sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel tank temperature sensor (4)
On Board Diagn osis Logic INFOID:0000000004537360
NOTE:
• If DTC P0462 or P0463 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for
DTC U1000, U1001. Refer to EC-633 .
• If DTC P0462 or P0463 is displayed with DTC U1010, first perform the trouble diagnosis for DTC
U1010. Refer to EC-635 .
DTC Confirmation Procedure INFOID:0000000004537361
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-864, " Diagnosis Procedure " .
Diagnosis Procedure INFOID:00000000045373621.
CHECK FUEL GAUGE OPERATION
Refer to DI-10, " Self-Diagnosis Mode of Combination Meter " .
OK or NG OK >> GO TO 2.
NG >> Follow the instruction of DI-10, " Self-Diagnosis Mode of Combination Meter " .
2.
CHECK FUEL LEVEL SENSOR AND CIRCUIT
Refer to DI-16, " Fuel Level Sensor Signal Inspection " .
OK or NG OK >> GO TO 3.
NG >> Repair or replace malfunctioning parts. BBIA0704E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0462
0462 Fuel level sensor circuit
low input An excessively low voltage from the sensor is
sent to ECM. • Harness or connectors
(CAN communication line is open or
shorted)
• Harness or connectors
(Fuel level sensor circuit is open or short-
ed)
• Combination meter
• Fuel level sensor
P0463
0463 Fuel level sensor circuit
high input An excessively high voltage from the sensor is
sent to ECM.
EC
NP
O
7. If 1st trip DTC is detected, go to
EC-867, " Diagnosis Procedure " .
Overall Function Check INFOID:0000000004537367
Use this procedure to check the overall function of the v ehicle speed signal circuit. During this check, a 1st trip
DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine.
3. Read vehicle speed signal in Service $01 with GST. The vehicle speed signal on GST should be able to ex ceed 10 km/h (6 MPH) when rotating wheels with
suitable gear position.
4. If NG, go to EC-867, " Diagnosis Procedure " .
Diagnosis Procedure INFOID:0000000004537368.
OK or NG OK >> GO TO 2.
NG >> Repair or replace. .
>> INSPECTION END
EC-872< SERVICE INFOMATION >
[MR TYPE 1]
DTC P0605 ECM
DTC P0605 ECM
Component Description INFOID:0000000004537377
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The ECM controls the engine.
On Board Diagn osis Logic INFOID:0000000004537378
This self-diagnosis has one or two trip detection logic.
FAIL-SAFE MODE
ECM enters fail-safe mode when malfunction A is detected.
DTC Confirmation Procedure INFOID:0000000004537379
Perform PROCEDURE FOR MALFUNCTION A first. If th e 1st trip DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION B. If there is no malfunction on PROCEDURE FOR MALFUNCTION
B, perform PROCEDURE FOR MALFUNCTION C.
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
1. Turn ignition switch ON.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-873, " Diagnosis Procedure " .
PROCEDURE FOR MALFUNCTION B
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-873, " Diagnosis Procedure " .
PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Repeat step 3 for 32 times. PBIA9222J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0605
0605 Engine control module A) ECM calculation function is malfunctioning.
• ECM
B) ECM EEP-ROM system is malfunctioning.
C) ECM self shut-off function is malfunctioning. Detected items Engine operation condition in fail-safe mode
Malfunction A • ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
degrees) by the return spring.
• ECM deactivates ASCD operation.
DTC P0643 SENSOR POWER SUPPLY
EC-875
< SERVICE INFOMATION >
[MR TYPE 1] C
D E
F
G H
I
J
K L
M A EC
NP
O
Wiring Diagram
INFOID:0000000004537383
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals wh en measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground ot her than ECM terminals, such as the ground. BBWA2649E
EC-876< SERVICE INFOMATION >
[MR TYPE 1]
DTC P0643 SENSOR POWER SUPPLY
Diagnosis Procedure INFOID:00000000045373841.
CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screws on the body.
Refer to EC-632, " Ground Inspection " .
OK or NG OK >> GO TO 2.
NG >> Repair or replace ground connections. TER-
MI-
NAL
NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
72 V Sensor power supply
(Throttle position sensor) [Ignition switch: ON]
Approximately 5V
78 O Sensor power supply
[Camshaft position sensor
(PHASE)] [Ignition switch: ON]
Approximately 5V
102 SB Sensor power supply
(APP sensor 2) [Ignition switch: ON]
Approximately 5V
103 GR Accelerator pe
dal position
sensor 2 [Ignition switch: ON]
• Engine stopped
• Accelerator pedal: Fully released 0.3 - 0.6V
[Ignition switch: ON]
• Engine stopped
• Accelerator pedal: Fully depressed 1.95 - 2.4V
104 Y Sensor ground
(APP sensor 2) [Engine is running]
• Warm-up condition
• Idle speed Approximately 0V
106 P Sensor power supply
(APP sensor 1) [Ignition switch: ON]
Approximately 5V
110 G Accelerator pe
dal position
sensor 1 [Ignition switch: ON]
• Engine stopped
• Accelerator pedal: Fully released 0.6 - 0.9V
[Ignition switch: ON]
• Engine stopped
• Accelerator pedal: Fully depressed 3.9 - 4.7V
111 R Sensor ground
(APP sensor 1) [Engine is running]
• Warm-up condition
• Idle speed Approximately 0V:
Vehicle front
1. Body ground E24 2. Engine ground F9 3. Engine ground F16
4. Body ground E15 BBIA0698E
EC-880< SERVICE INFOMATION >
[MR TYPE 1]
DTC P0850 PNP SWITCH
Overall Function Check INFOID:0000000004537389
Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed.
WITH GST
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 69 (PNP switch signal) and ground under the following conditions.
3. If NG, go to EC-882, " Diagnosis Procedure " .Condition (Shift lever) Voltage V (Known-good data)
P or N position (A/T, CVT)
Neutral position (M/T) Approx. 0
Except above BATTERY VOLTAGE
(11 - 14V) SEC910C