EC
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AIR CONDITIONING
CUT CONTROL
Input/Output Signal Chart INFOID:0000000004537023
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
System Description INFOID:0000000004537024
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
• When the accelerator pedal is fully depressed.
• When cranking the engine.
• At high engine speeds.
• When the engine coolant temperature becomes excessively high.
• When operating power steering during low engine speed or low vehicle speed.
• When engine speed is excessively low.
• When refrigerant pressure is excessively low or high. Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner ON signal*1
Air conditioner
cut control Air conditioner relay
Accelerator pedal position sensor Accelerator pedal position
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
2
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*2
Refrigerant pressure sensor Refrigerant pressure
EPS control unit Power steering operation*1
ABS actuator and electric unit (control unit) Vehicle speed*1
Combination meter
Idle Air Volume Learning " .
VIN Registration INFOID:0000000004537046
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM ma y be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer to GI-43 .
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION ” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Released Position Learning INFOID:0000000004537047
DESCRIPTION
Accelerator Pedal Released Position Learning is an operati on to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal positi on sensor output signal. It must be performed each time
harness connector of accelerator pedal pos ition sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Clos ed Position Learning INFOID:0000000004537048
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume Learning INFOID:0000000004537049
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the follo wing conditions are missed for even a moment.
• Battery voltage: More than 12.9V (At idle)
• Engine coolant temperature: 70 - 95 °C (158 - 203 °F)
• Park/neutral position (PNP) switch: ON
• Electric load switch: OFF
EC
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1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER Intake valve timing control solenoid valve cir-
cuit 3 2 1 3 2 2 3 3
EC-650Park/neutral position (P
NP) switch circuit 3 3 3 3 3 EC-879Refrigerant pressure sensor circuit 2 3 3 4
EC-1005Electrical load signal circuit 3
EC-984Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2
MTC-22ABS actuator and electric unit (control unit) 4
BRC-8SYMPTOM
Reference
pageHARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-9Fuel piping 5 5 5 5 5 5
EM-156Vapor lock
—
Valve deposit 5 5 5 5 5 5 5 —
Poor fuel (Heavy weight gasoline,
Low octane) —
Air cleaner
EM-139Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator) 5 5 5 5 EM-139Electric throttle control actuator
EM-141Air leakage from intake manifold/
Collector/Gasket EM-141Cranking Battery
1 1 1 1 1 1
11
SC-5 Generator circuit
SC-21Starter circuit 3
SC-9Signal plate 6
EM-199Park/neutral position (PNP)
switch 4 MT-54 ,
AT- 91 or
CVT-244 Engine Cylinder head
5 5 5 5 5 5 5 5 EM-185Cylinder head gasket 4 3
Cylinder block
6 6 6 6 6 6 6 6 4
EM-199 Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Valve
mecha-
nism Timing chain
5 5 5 5 5 5 5 5 EM-160Camshaft
EM-170Intake valve timing control
EM-170Intake valve
3EM-185 Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/ Gasket 5 5 5 5 5 5 5 5 EM-144 ,
EX-9 Three way catalyst
Lubrica-
tion Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery 5 5 5 5 5 5 5 5 EM-147 ,
LU-19 Oil level (Low)/Filthy oil
LU-16SYMPTOM
Reference
pageHARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
TROUBLE DIAGNOSIS
EC-599
< SERVICE INFOMATION >
[MR TYPE 1] C
D E
F
G H
I
J
K L
M A EC
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15 Y Throttle control motor relay
[Ignition switch: OFF]
BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON] 0 - 1.0V
17
18
21
22 R
LG
G
SB Ignition signal No. 1
Ignition signal No. 2
Ignition signal No. 4
Ignition signal No. 3 [Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle. 0 - 0.3V
[Engine is running]
• Warm-up condition
• Engine speed: 2,500 rpm. 0.2 - 0.5V
23 GR Fuel pump relay [Ignition switch: ON]
• For 1 second after turning ignition switch ON
[Engine is running] 0 - 1.0V
[Ignition switch: ON]
• More than 1 second after turning ignition switch ON BATTERY VOLTAGE
(11 - 14V)
25
29
30
31 V
Y
O
L Fuel injector No. 4
Fuel injector No. 3
Fuel injector No. 2
Fuel injector No. 1 [Engine is running]
• Warm-up condition
• Idle speed NOTE:
The pulse cycle changes depending on rpm
at idle. BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm BATTERY VOLTAGE
(11 - 14V)
28 W EVAP canister vent control
valve [Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
32 P ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition switch OFF 0 - 1.0V
[Ignition switch: OFF]
• More than a few seconds after turning igni- tion switch OFF BATTERY VOLTAGE
(11 - 14V)
TERMI-
NAL
NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage) PBIA9265J
PBIA9266J
PBIB0529E
PBIA4943J
EC
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item AT OD CANCEL
[ON/OFF] • Indicates [ON/OFF] condition of A/T O/D cancel signal sent
from the TCM. • For M/T models always “OFF” is displayed
CRUISE LAMP
[ON/OFF] • Indicates [ON/OFF]
condition of CRUISE lamp determined
by the ECM according to the input signals.
SET LAMP
[ON/OFF] • Indicates [ON/OFF] condition of SET lamp determined by the
ECM according to the input signals.
A/F ADJ-B1 • Indicates the correction factor stored in ECM. The factor is
calculated from the difference between the target air/fuel ratio
stored in ECM and the air/fuel ratio calculated from air fuel ra-
tio (A/F) sensor 1 signal.
Monitored item [Unit] Description Remarks TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION • Engine: Return to the original
trouble condition
• Change the amount of fuel injec- tion using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING • Engine: Return to the original
trouble condition
• Timing light: Set
• Retard the ignition timing using
CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Perform Idle Air Volume Learning.
POWER BAL-
ANCE • Engine: After warming up, idle the
engine.
• A/C switch OFF
• Shift lever: P or N (A/T, CVT), Neutral (M/T)
• Cut off each fuel injector signal
one at a time using CONSULT-III. Engine runs rough or dies.
• Harness and connectors
• Compression
• Fuel injector
• Power transistor
• Spark plug
• Ignition coil
COOLING FAN* • Ignition switch: ON
• Turn the cooling fan “LOW”, “HI” and “OFF” with CONSULT-III. Cooling fan moves and stops. • Harness and connectors
• Cooling fan relay
• Cooling fan motor
ENG COOLANT
TEMP • Engine: Return to the original
trouble condition
• Change the engine coolant tem- perature using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
FUEL PUMP RE-
LAY • Ignition switch: ON
(Engine stopped)
• Turn the fuel pump relay ON and OFF using CONSULT-III and lis-
ten to operating sound. Fuel pump relay makes the operat-
ing sound. • Harness and connectors
• Fuel pump relay
PURG VOL
CONT/V • Engine: After warming up, run en-
gine at 1,500 rpm.
• Change the EVAP canister purge volume control solenoid valve
opening percent using CON-
SULT-III. Engine speed changes according to
the opening percent. • Harness and connectors
• EVAP canister purge volume con- trol solenoid valve
FUEL/T TEMP
SEN • Change the fuel tank temperature using CONSULT-III.
.
B/FUEL SCHDL See EC-618 .
A/F ALPHA-B1 See EC-618 .
COOLAN TEMP/S • Engine: After warming up More than 70 °C (158 °F)
A/F SEN1 (B1) • Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 2.2V
HO2S2 (B1) • Revving engine from idle to 3,000 rpm quickly after the following conditions
are met
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load 0 - 0.3V
←→ Approx. 0.6 -
1.0V
HO2S2 MNTR (B1) LEAN ←→ RICH
VHCL SPEED SE • Turn drive wheels and compare CONSULT-III value with the speedometer
indication. Almost the same speed as the
speedometer indication.
BATTERY VOLT • Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1 • Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released 0.6 - 0.9V
Accelerator pedal: Fully depressed 4.0 - 4.8V
ACCEL SEN 2* • Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released 0.6 - 0.9V
Accelerator pedal: Fully depressed 3.9 - 4.8V
EVAP SYS PRES • Ignition switch: ON Approx. 1.8 - 4.8V
TP SEN 1-B1
TP SEN 2-B1* • Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released More than 0.36V
• Shift lever: D (A/T, CVT), 1st (M/T) Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL • Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS • Ignition switch: ON Accelerator
pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG • Engine: After warming up, idle the
engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.) ON
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P/N POSI SW • Ignition switch: ON
Shift lever: P or N (A/T, CVT),
Neutral (M/T) ON
Shift lever: Except above OFF
PW/ST SIGNAL • Engine: After warming up, idle the
engine Steering wheel: Not being turned OFF
Steering wheel: Being turned ON
LOAD SIGNAL • Ignition switch: ON Rear window defogger switch: ON
and/or Lighting switch: 2nd ON
Rear window defogger switch and light-
ing switch: OFF OFF
IGNITION SW • Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW • Ignition switch: ON Heater fan: Operating ON
Heater fan: Not operating OFF
BRAKE SW • Ignition switch: ON Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1 • Engine: After warming up
• Air conditioner switch: OFF
• Shift lever: P or N (A/T, CVT), Neutral (M/T)
• No load Idle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING • Engine: After warming up
• Air conditioner switch: OFF
• Shift lever: P or N (A/T, CVT), Neutral (M/T)
• No load Idle 8
° - 18 ° BTDC
2,000 rpm 25 ° - 45 ° BTDC
CAL/LD VALUE • Engine: After warming up
• Air conditioner switch: OFF
• Shift lever: P or N (A/T, CVT),
Neutral (M/T)
• No load Idle 10% - 35%
2,500 rpm 10% - 35%
MASS AIRFLOW • Engine: After warming up
• Air conditioner switch: OFF
• Shift lever: P or N (A/T, CVT), Neutral (M/T)
• No load Idle 1.0 - 4.0 g·m/s
2,500 rpm 2.0 - 10.0 g·m/s
PURG VOL C/V • Engine: After warming up
• Air conditioner switch: OFF
• Shift lever: P or N (A/T, CVT), Neutral (M/T)
• No load Idle
(Accelerator pedal is not depressed
even slightly, after engine starting) 0%
2,000 rpm 0 - 50%
INT/V TIM (B1) • Engine: After warming up
• Air conditioner switch: OFF
• Shift lever: P or N (A/T, CVT), Neutral (M/T)
• No load Idle
−5 ° - 5 °CA
When revving engine up to 2,000 rpm
quickly Approx. 0
° - 40 °CA
INT/V SOL (B1) • Engine: After warming up
• Air conditioner switch: OFF
• Shift lever: P or N (A/T, CVT),
Neutral (M/T)
• No load Idle 0% - 2%
When revving engine up to 2,000 rpm
quickly Approx. 0% - 90%
AIR COND RLY • Engine: After warming up, idle the
engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates) ON
FUEL PUMP RLY • For 1 second after turning ignition switch ON
• Engine running or cranking ON
• Except above conditions OFF
MONITOR ITEM CONDITION SPECIFICATION