BRC
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CONTENTS
BRAKE CONTROL SYSTEM
ABS
SERVICE INFORMATION .. ..........................
2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution for Brake System .............................. ......2
Precaution for Brake Cont rol .....................................3
Precaution for CAN System ................................ ......3
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool .................................... ......4
SYSTEM DESCRIPTION ................................ .....5
System Component ............................................. ......5
ABS Function ...................................................... ......5
EBD Function ...................................................... ......5
Fail-Safe Function ............................................... ......5
Hydraulic Circuit Diagram .........................................6
CAN COMMUNICATION ................................ .....7
System Description ............................................. ......7
TROUBLE DIAGNOSIS ................................. .....8
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ........... .............................................
8
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
11
Schematic ........................................................... ....12
Wiring Diagram - ABS - ... ........................................13 Basic Inspection ..................................................
....16
Warning Lamp and Indicator Timing .................... ....17
Control Unit Input/Output Signal Standard .......... ....17
CONSULT-III Function ( ABS) ..................................18
TROUBLE DIAGNOSIS FOR SELF-DIAG-
NOSTIC ITEMS ................................................. 24
Wheel Sensor System ......................................... ....24
ABS Control Unit Inspection ................................ ....25
Solenoid Valve System Inspection ...................... ....25
Actuator Motor, Motor Re lay, and Circuit Inspec-
tion ....................................................................... ....
26
ABS Control Unit Power and Ground Systems In-
spection ............................................................... ....
27
CAN Communication System Inspection ............. ....28
TROUBLE DIAGNOSES FOR SYMPTOMS ..... 29
ABS Works Frequently ........................................ ....29
Unexpected Pedal Action .................................... ....29
Long Stopping Distance ...................................... ....30
ABS Does Not Work ............................................ ....30
Pedal Vibration or ABS Op eration Noise .................30
WHEEL SENSORS ........................................... 32
Removal and Installation ..................................... ....32
SENSOR ROTOR .............................................. 34
Removal and Installation ..................................... ....34
ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) .................................................................. 35
Removal and Installation ..................................... ....35
BRC-2< SERVICE INFORMATION >
[ABS]
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint Syst em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000004784402
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution for Brake System INFOID:0000000004307251
CAUTION:
• Refer to MA-14 for recommended brake fluid.
• Never reuse drained brake fluid.
• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
• To clean or wash all parts of master cylin der and disc brake caliper, use clean brake fluid.
• Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic sys-
tem.
• Use flare nut wrench when re moving and installing brake
tube.
• If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
• Turn the ignition switch OFF an d remove the connector of the
ABS actuator and electric unit (c ontrol unit) or the battery ter-
minal before performing the work.
• Always torque brake lines when installing.
• Burnish the brake contact surf aces after refinishing or replac-
ing rotors, after replacing pads, or if a soft pedal occurs at
very low mileage. Refer to BR-32, " Brake Burnishing Proce-
dure " .
WARNING:
• Clean brake pads and shoes with a waste cloth, then wipe with a dust collector. SBR686C
OK >> GO TO 2.
NG >> Repair or replace as necessary. YES >> GO TO 3.
NO >> Replace the wheel sensor. Refer to BRC-32, " Removal and Installation " .
.
Are tire pressure and size correct and is tire wear within specifications? YES >> GO TO 4.
NO >> Adjust tire pressure or replace tire(s). On-Vehicle Inspection and Service " or
RAX-5, " On-Vehi-
cle Inspection and Service " .
OK or NG OK >> GO TO 5.
NG >> Repair or replace as necessary. Refer to FAX-6, " Removal and Installation " or
RAX-5, " Removal
and Installation " .
OK >> GO TO 6.
NG >> Repair the circuit.
BRC
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TROUBLE DIAGNOSES FOR SYMPTOMS
ABS Works Frequently INFOID:0000000004307276OK >> GO TO 2.
NG >> Carry out self-diagnosis. Refer to BRC-18, " CONSULT-III Function (ABS) " .
OK >> GO TO 3.
NG >> Repair or replace as necessary. On-Vehicle Inspection and Service " or
RAX-5, " On-Vehi-
cle Inspection and Service " .
OK or NG OK >> GO TO 4.
NG >> Repair as necessary. Basic Inspection " .
Is brake fluid pressure distribution normal? YES >> Inspection End.
NO >> Perform Basic Inspection. Refer to BRC-16, " Basic Inspection " .
Unexpected Pedal Action INFOID:0000000004307277OK >> GO TO 2.
NG >> Carry out self-diagnosis. Refer to BRC-18, " CONSULT-III Function (ABS) " .
YES >> Perform Basic Inspection. Refer to
BRC-16, " Basic
Inspection " .
NO >> GO TO 3.
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CONTENTS
CLUTCH
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution for Procedure without Cowl Top Cover ......2
Service Notice or Precaution ............................... ......2
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tool .................................... ......3
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....4
NVH Troubleshooting Chart ................................ ......4
CLUTCH PEDAL ............................................ .....5
On-vehicle Inspection and Adjustment ................ ......5
Removal and Installation ...........................................6
CLUTCH FLUID .............................................. .....8 Air Bleeding Procedure ........................................
.....8
CLUTCH MASTER CYLINDER ........................ 10
Removal and Installation ..................................... ....10
CSC (CONCENTRIC SLAVE CYLINDER) ....... 12
Exploded View ..................................................... ....12
Removal and Installation ..................................... ....12
CLUTCH PIPING ............................................... 14
Removal and Installation ..................................... ....14
CLUTCH DISC, CLUTCH COVER AND FLY-
WHEEL .............................................................. 15
Removal and Installation ..................................... ....15
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 18
Clutch Control System ......................................... ....18
Clutch Pedal ........................................................ ....18
Clutch Disc .......................................................... ....18
Clutch Cover ........................................................ ....18
CL-2< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint Syst em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000004802358
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000004305163
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Service Notice or Precaution INFOID:0000000004305164
• Use recommended brake fluid when adding flui d to the clutch reservoir tank. Refer to MA-14 .
• Never reuse fluid drained from clutch system.
• Be careful not to splash brake fluid on painted areas.
• Use new brake fluid to clean or wash all part s of master cylinder and operating cylinder.
• Never use mineral oils such as gasoline or kerosene. It will ruin the rubber parts of the hydraulic sys-
tem.
• If transaxle assembly is removed from the vehicle , always replace CSC (Concentric slave cylinder).
Return CSC to original position to remove transaxle assembly. Dust on clutch disc sliding parts may
damage CSC seal and may cause clutch fluid leakage.
• Do not disassemble clutch master cylinder and CSC.
WARNING:
After cleaning clutch disc, clean it with a dust collector. Do not use compressed air. PIIB3706J
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PREPARATION
Special Service Tool INFOID:0000000004305165
The actual shapes of Kent-Moore tools may differ fr om those of special service tools illustrated here.
Commercial Service Tool INFOID:0000000004305166
Tool number
(Kent-Moore No.)
Tool name Description
ST20050240
( — )
Diaphragm spring adjusting wrench Adjusting unevenness of diaphragm spring of
clutch cover
CL-10< SERVICE INFORMATION >
CLUTCH MASTER CYLINDER
CLUTCH MASTER CYLINDER
Removal and Installation INFOID:0000000004305171
REMOVAL
1. Remove the battery, battery tray and brackets. Refer to SC-5 .
2. Remove the air cleaner and air duct. Refer to EM-26, " Removal and Installation " (HR16DE models),
EM-139, " Removal and Installation " (MR18DE models).
3. Use one of the following methods to remove hose from master cylinder. • Drain clutch fluid from reservoir tank and remove hose.
• Remove hose from master cylinder. Immediately plug hose and reservoir tank to prevent clutch fluid
from dripping.
CAUTION:
Do not spill clutch fluid onto painted surfaces. If it spills, wi pe up immediately and wash the
affected area with water.
4. Remove master cylinder rod end from clutch pedal assembly.
5. Remove lock pin (1) from connector of master cylinder (2) and separate clutch tube (3).
6. Rotate master cylinder clockwise by 45 ° and remove from the vehicle.
INSTALLATION
1. Tilt master cylinder clockwise by 45 ° and insert it in the mounting
hole. Rotate counterclockwise to secure it. At this time, nipple is
in the up position.
2. Install master cylinder rod end to clutch pedal. PCIB1491E
PCIB1497E
SCIA1286E