2009 INFINITI QX56 fuel pump

EC-396
< COMPONENT DIAGNOSIS >[VK56DE]
FUEL PUMP
4. Check voltage between ECM terminal 113 and ground with
CONSULT-IIl or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 3.
3.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II
Check voltage between IPDM E/R terminal 46 and ground with
CONSULT-IIl or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 13.
4.DETECT MALFUNCTIONING PART
Check harness for open or short between IPDM E/R and ECM.
>> Repair harness or connectors.
5.CHECK CONDENSER-2 POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect condenser-2 harness connector.
4. Turn ignition switch ON.
5. Check voltage between condenser-2 terminal 1 and ground with CONSULT-IIl or tester.
6. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
6.CHECK 15A FUSE
1. Turn ignition switch OFF. Voltage: Battery voltage
PBIB1187E
Voltage: Battery voltage
PBIB2656E
BBIA0388E
Voltage: Battery voltage should exist for 1 sec-
ond after ignition switch is turned ON.
PBIB0624E
Revision: December 20092009 QX56

FUEL PUMPEC-397
< COMPONENT DIAGNOSIS > [VK56DE]
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2. Disconnect 15A fuse.
3. Check 15A fuse.
OK or NG
OK >> GO TO 7.
NG >> Replace fuse.
7.CHECK CONDENSER-2 POWER SUPPLY
CIRCUIT-II FOR OPEN AND SHORT
1. Disconnect IPDM E/R harness connector E119.
2. Check harness continuity between IPDM E/R terminal 13 and condenser-2 terminal 1. Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 13.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK CONDENSER-2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between condenser-2
+ terminal 2 and ground.
Refer to Wiring Diagram.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to power in harness or connectors.
9.CHECK CONDENSER-2
Refer to EC-398, "Component Inspection"
.
OK or NG
OK >> GO TO 10.
NG >> Replace condenser-2.
10.CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness con- nector.
3. Disconnect IPDM E/R harness connector E119.
4. Check harness continuity between IPDM E/R terminal 13 and “fuel level sensor unit and fuel pump” terminal 1, “fuel level sen-
sor unit and fuel pump” terminal 3 and ground.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
 Harness connectors E41, C1
 Harness for open or short between fuel pump and IPDM E/R
 Harness for open or short between fuel pump and ground Continuity should exist.
Continuity should exist.
Continuity should exist.
BBIA0583E
Revision: December 20092009 QX56

EC-398
< COMPONENT DIAGNOSIS >[VK56DE]
FUEL PUMP
>> Repair open circuit or short to ground or short to power in harness or connectors.
12.CHECK FUEL PUMP
Refer to EC-398, "Component Inspection"
.
OK or NG
OK >> GO TO 13.
NG >> Replace “fuel level sensor unit and fuel pump”.
13.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "How to Check Terminal"
and GI-38, "Intermittent Incident".
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair or replace harness or connectors.
Component InspectionINFOID:0000000003771717
FUEL PUMP
1. Disconnect “fuel level sensor uni t and fuel pump” harness connector.
2. Check resistance between fuel level sensor unit and fuel pump terminals 1 and 3.
CONDENSER-2
1. Turn ignition switch OFF.
2. Disconnect condenser-2 harness connector.
3. Check resistance between condenser-2 terminals as 1 and 2. Resistance: 0.2 - 5.0
Ω [at 25 °C (77 °F)]
SEC918C
Resistance Above 1 M Ω at 25 °C (77 °F)
PBIB0794E
Revision: December 20092009 QX56

EC-408
< COMPONENT DIAGNOSIS >[VK56DE]
IGNITION SIGNAL
7. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-IIl to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel pressure.
10. Turn ignition switch OFF.
11. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be checked.
13. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 - 0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
16. Crank engine for about 3 seconds, and check whether spark is generated between the spark plug and the grounded metal por-
tion.
CAUTION:
 Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more.
 It might cause to damage the igni tion coil if the gap of more than 17 mm (0.66 in) is taken.
NOTE:
When the gap is less than 13 mm (0.52 in) , the sp ark might be generated even if the coil is mal-
functioning.
17. If NG, replace ignition coil with power transistor.
CONDENSER-1
1. Turn ignition switch OFF.
2. Disconnect condenser-1 harness connector.
3. Check resistance between condenser-1 terminals 1 and 2. Spark should be generated.
BBIA0380E
PBIB2325E
Resistance Above 1 M
Ω [at 25 °C (77 °F)]
PBIB0794E
Revision: December 20092009 QX56

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-409
< COMPONENT DIAGNOSIS > [VK56DE]
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ON BOARD REFUELING VAPOR RECOVERY (ORVR)
System DescriptionINFOID:0000000003771724
From the beginning of refueling, the air and vapor insi
de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The v apor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspectio ns below, be sure to observe the following:
 Put a “CAUTION: FLAMMABLE” sign in workshop.
 Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
 Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
 Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof containe r and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-487, "Fuel Pressure Check"
.
- Disconnect battery ground cable.
 Always replace O-ring when the fu el gauge retainer is removed.
 Do not kink or twist hose and tube when they are installed.
 Do not tighten hose and clamps excessively to avoid damaging hoses.
 After installation, run engine a nd check for fuel leaks at connection.
 Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, r esulting in fuel spray and possibly a fire.
Diagnosis ProcedureINFOID:0000000003771725
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.5 kg (5.5 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
PBIB1068E
Revision: December 20092009 QX56

EC-412
< COMPONENT DIAGNOSIS >[VK56DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge
retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-IIl.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [ −13.3 kPa ( −100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Without CONSULT-IIl
1. Remove fuel tank. Refer to FL-11.
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
BBIA0401E
Revision: December 20092009 QX56

EC-420
< ECU DIAGNOSIS >[VK56DE]
ECM
LOAD SIGNAL  Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.
ON
Rear window defogger switch is OFF
and lighting switch is OFF. OFF
IGNITION SW  Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW  Engine: After warming up, idle the
engine Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
BRAKE SW  Ignition switch: ON Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 2.0 - 2.8 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 10
° - 20 ° BTDC
2,000 rpm 25 ° - 45 ° BTDC
CAL/LD VALUE  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 3.0 - 9.0 g·m/s
2,500 rpm 9.0 - 28.0 g·m/s
PURG VOL C/V  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle
(Accelerator pedal: Not depressed
even slightly, after engine starting.)
0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2)  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle
−5 ° - 5 °CA
2,000 rpm Approx. 0 ° - 20 °CA
INT/V SOL (B1)
INT/V SOL (B2)  Engine: After warming up
 Selector lever: P or N
 Air conditioner switch: OFF
No load Idle 0% - 2%
2,000 rpm Approx. 25% - 50%
AIR COND RLY  Engine: After warming up, idle the
engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor: Operates)
ON
FUEL PUMP RLY
 For 1 second after turning ignition switch ON
 Engine running or cranking ON
 Except above conditions OFF
VENT CONT/V  Ignition switch: ON OFF
THRTL RELAY  Ignition switch: ON ON
COOLING FAN  Engine: After warming up, idle the
engine
 Air conditioner switch: OFF Engine coolant temperature: 99
°C
(210 °F) or less OFF
Engine coolant temperature: 100 °C
(212 °F) or more HI
HO2S2 HTR (B1)
HO2S2 HTR (B2)  Engine speed: Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no load ON
 Engine speed: Above 3,600 rpm OFF
MONITOR ITEM CONDITION SPECIFICATION
Revision: December 20092009 QX56

EC-430
< ECU DIAGNOSIS >[VK56DE]
ECM
99 G/RASCD steering switch
(Models with ASCD system) [Ignition switch: ON]
 ASCD steering switch: OFF
Approximately 4V
[Ignition switch: ON]
 MAIN switch: Pressed Approximately 0V
[Ignition switch: ON]
 CANCEL switch: Pressed Approximately 1V
[Ignition switch: ON]
 RESUME/ACCELERATE switch: Pressed Approximately 3V
[Ignition switch: ON]
 SET/COAST switch: Pressed Approximately 2V
101 R/W Stop lamp switch [Ignition switch: OFF]
 Brake pedal: Fully released
Approximately 0V
[Ignition switch: OFF]
 Brake pedal: Slightly depressed BATTERY VOLTAGE
(11 - 14V)
102 GR/R Transmission range signal [Ignition switch: ON]
 Selector lever: P or N
Approximately 0V
[Ignition switch: ON]
 Except the above gear position BATTERY VOLTAGE
(11 - 14V)
104 O Throttle cont rol motor relay[Ignition switch: OFF]
BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON] 0 - 1.0V
106 BR/W Accelerator pedal position
sensor 1 [Ignition switch: ON]
 Engine: Stopped
 Accelerator pedal: Fully released
0.5 - 1.0V
[Ignition switch: ON]
 Engine: Stopped
 Accelerator pedal: Fully depressed 4.2 - 4.8V
107 V/R Fuel tank temperature sensor [Engine is running]Approximately 0 - 4.8V
Output voltage varies with fuel
tank temperature.
108 BR/W ICC brake switch
(Models with ICC system)
ASCD brake switch
(Models with ASCD system) [Ignition switch: ON]
 Brake pedal: Slightly depressed
Approximately 0V
[Ignition switch: ON]
 Brake pedal: Fully released BATTERY VOLTAGE
(11 - 14V)
109 L/W Ignition switch [Ignition switch: OFF]
0V
[Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
111 W / B ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
 For a few seconds after turning ignition
switch OFF 0 - 1.5V
[Ignition switch: OFF]
 More than a few seconds after turning igni- tion switch OFF BATTERY VOLTAGE
(11 - 14V)
113 GR Fuel pump relay [Ignition switch: ON]
 For 1 second after turning ignition switch
ON
[Engine is running] 0 - 1.5V
[Ignition switch: ON]
 More than 1 second after turning ignition switch ON BATTERY VOLTAGE
(11 - 14V)
TER-
MI-
NAL NO.
WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
Revision: December 20092009 QX56