2009 FIAT SEDICI steering

183
I I
N N
S S
P P
E E
C C
T T
I I
O O
N N
A A
N N
D D
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
60G410
MAINTENANCE SCHEDULE................................................. 185
SERVICE SCHEDULE – PETROL VERSIONS ..................... 186
SERVICE SCHEDULE – DIESEL VERSIONS........................ 188
MAINTENANCE RECOMMENDED UNDER SEVERE
DRIVING CONDITIONS......................................................... 190
DRIVE BELT.................................................................................. 191
ENGINE OIL AND FILTER...................................................... 191
GEAR OIL...................................................................................... 195
AUTOMATIC TRANSAXLE (AT) FLUID ........................... 196
ENGINE COOLANT................................................................. 198
WINDSHIELD WASHER FLUID............................................ 201
AIR CLEANER.............................................................................. 201
SPARK PLUGS (Gasoline engine)........................................... 202
FUEL FILTER (Diesel engine).................................................... 204
BRAKES.......................................................................................... 205
STEERING ..................................................................................... 207
CLUTCH PEDAL........................................................................ 208
TIRES ............................................................................................... 208
BATTERY....................................................................................... 213
FUSES .............................................................................................. 215
BULB REPLACEMENT............................................................... 221
WINDSCREEN - REAR WINDOW WASHER/WIPERS 227
AIR CONDITIONING SYSTEM............................................. 230
8
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 183

187
15 30 45 60 75 90 105 120 135 150 165 180
●●●●●●●●●●●●
●●●●
●●●●●●●●●●●●
●● ●● ●● ●●
●●●●
●●●●
●●
●●●●
●
●● ●●●
●●●●
●
●●●●●●
●● ●●
●
●● ●●●●
●● ●●●●
●● ●●●●
●● ●●●●
●● ●●●●
Thousands of km
Check cleanliness of locks, bonnet and boot, and cleanliness
and lubrication of linkages
Replace spark plugs (replace iridium spark plugs
every 105,000 km) or every 7 years
Change engine oil and oil filter
Check air cleaner conditions
Replace air filter cartridge
Change engine coolant
Replace auxiliary drive belt
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Check automatic transaxle gear oil level
Change manual transaxle gear oil
Change automatic transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system
Check engine management system operation
(via diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Replace pollen filter (or every 2 years)
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 187

189
15 30 45 60 75 90 105 120 135 150 165 180
●● ●● ●● ●●
●●●●
●●●●
●
●
●●●
●●●●
●
●●●●
●●●●●●
●●●●●
●
●● ●●●●
●● ●●●●
●● ●●●●
●● ●●●●
●● ●●●●
Thousands of km
Change engine oil and oil filter (DPF versions) (**)
Check air cleaner conditions
Replace air filter cartridge
Change engine coolant
Replace auxiliary drive belt
Replace timing belt (*)
Replace fuel filter (or every 4 years)
Sight inspect fuel tank conditions
Check manual transaxle gear oil level
Change manual transaxle gear oil
Check transmission unit oil level (4x4 version)
Check rear differential oil level (4x4 version)
Change rear differential oil (4x4 version)
(just the first time at 15,000 km)
Check suspension operation
Check steering system
Check engine management system operation
(via diagnostic socket)
Change brake and clutch fluid (or every 2 years)
Replace pollen filter (or every 2 years)
(*) Regardless of the number of kilometres covered, the timing belt should be replaced every 4 years for particularly demanding use
(cold climates, driving in the city, idling for a long time) or in any case every 5 years.
(**) The engine oil and oil filter should be changed when the warning light on the dashboard comes on, or every 2 years.
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 189

191
ENGINE OIL
AND FILTER
OIL SPECIFICATIONS -
GASOLINE ENGINES
Check whether the adopted engine oil is
falling within the following quality classes:
API SL, SM or ACEA A3, recommended
product: SELENIA K SAE 5W-40, Fiat
9.55535-M2 qualification.
OIL SPECIFICATIONS -
DIESEL ENGINES
Check whether the adopted engine oil is
falling within the following quality classes:
API CF or ACEA B4, recommended
product: SELENIA WR SAE 5W-40,
Fiat 9.55535-N2 qualification.
DRIVE BELT
63J132
DEF: 4.5 – 5.5 mm
(0.18 – 0.22 in.)
DEF: 3 – 5 mm
(0.12 – 0.20 in.)
DEF: 7 – 8 mm
(0.28 – 0.31 in.)
AC GE
→: 100 N (10 kg, 22 lbs) press
GE: Generator
DEF: Deflection
AC: Air conditioner compressor
When the engine is running,
keep hands, hair, clothing,
tools, etc. away from the moving fan
and drive belts.
WARNING
For Gasoline Engine Model
Make sure the drive belt tension is cor-
rect. If the belt is too loose, insufficient
battery charging, engine overheating, poor
power steering, poor air conditioning, or
excessive belt wear can result. When you
press the belt with your thumb midway
between the pulleys, there should be a de-
flection according to the following chart.
The belts should also be examined to en-
sure that they are not damaged.
If you need to replace or adjust the belt
have it done by your Fiat Dealership.
For Diesel Engine Model
The drive belts tension is adjusted auto-
matically.
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 191

207
STEERING
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values.
Check that the steering wheel turns eas-
ily and smoothly without rattling by turn-
ing it all the way to the right and to the left
while driving very slowly in an open area.
If the amount of free play is outside the
specification or you find anything else to
be wrong, an inspection must be per-
formed by your Fiat Dealership. PARKING BRAKE
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 44 lbs)
Check the parking brake for proper ad-
justment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the spec-
ified ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspect-
ed and/ or adjusted by your Fiat Dealer-
ship.
54G109
“c”
80JM008
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 207

210
IMPORTANT Replacing the original tires
with tires of a different size may result in
false speedometer or odometer readings.
Check with your Fiat Dealership before
purchasing replacement tires that differ in
size from the original tires.
IMPORTANT For 4-wheel drive (4WD)
models, replacing a tire with one of a dif-
ferent size, or using different brands
among the four tires can result in dam-
age to the drive train.
TIRE ROTATION
To avoid uneven wear of your tires and to
prolong their life, rotate the tires as illus-
trated. Tires should be rotated every
10,000 km (6,000 miles). After rotation,
adjust front and rear tire pressures to the
specification listed on your vehicle’s Tire
Information Label.
– Your Fiat is equipped with
tires which are all the same
type and size. This is important to en-
sure proper steering and handling of
the vehicle. Never mix tires of differ-
ent size or type on the four wheels of
your vehicle. The size and type of
tires used should be only those ap-
proved by Fiat as standard or op-
tional equipment for your vehicle.
– Replacing the wheels and tires
equipped on your vehicle with certain
combinations of aftermarket wheels
and tires can significantly change the
steering and handling characteristics
of your vehicle.
– Therefore, use only those wheel and
tire combinations approved by Fiat as
standard or optional equipment for
your vehicle.
WARNING
54G114
4-tire rotation
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 210

216
(1) (2)
(3)
(4)
(5)
62J085
(28) (27) (26) (25) (6) (7) (9) (11)
(12) (13) (14) (15) (16) (17) (18) (19)
(24)
(8) (10)
(22) (21)
(23) (20)
79J092
80A
50A
50A
80A
80A
15A
15A
20A
60A
40A
30A
30A
30A
50A
30AAll electric load
Power window, Ignition Wiper, Starter
Tail light, Rear defogger, Door lock, Hazard/
Horn, Dome
Heater, Air compressor, Power steering
Radiator fan, Front fog light, Head light
Head light (Right) fuse
Head light (Left) fuse
Front fog light fuse
Power steering control module fuse
ABS motor fuse
Radiator fan fuse
ABS solenoid fuse
Starting motor fuse
Ignition switch fuse
Blower fan fuse FUSES IN THE ENGINE COMPARTMENT
For Gasoline Engine Model
Main fuse / Primary fuse
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 216

218
(6) (7)(4) (5) (2) (1)
(3)
79J172
(33) (30) (29) (28) (8) (9) (14)
(16) (15) (17) (18) (19) (20) (21) (22)
(27)
(10) (11) (13)(12)
(25) (24)
(26) (23)
(32) (31)
79J149
80A
30A
140A
50A
30A
30A
30A
15A
15A
20A
50A
60A
40A
30A
30A
30A
50A
30A
(34) (35)(36)
(37)
(38)
79J173
Glow
Fuel heater
All electric load
Light
Sub heater
Sub heater
Sub heater
Head light (Right) fuse
Head light (Left) fuse
Front fog light fuse
Ignition
Power steering control module fuse
ABS motor fuse
Radiator fan fuse
ABS solenoid fuse
Starting motor fuse
Ignition
Blower fan fuse For Diesel Engine Model
Main fuse / Primary fuse
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
183-230 SEDICI LUM FL GB 1E 19-06-2009 11:00 Pagina 218