EVAPORATIVE EMISSION SYSTEM
EC-35
< SERVICE INFORMATION >
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Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationINFOID:0000000001702565
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
• Lock (A)
• Unlock (B)
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageINFOID:0000000001702566
CAUTION:
• Never use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in EVAP system.
NOTE:
• Do not start engine.
• Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
WITH CONSULT-II
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose to the EVAP service port adapter.
SEF462UC
PBIB1214E
PBIB3091E
EC-38
< SERVICE INFORMATION >
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
System DescriptionINFOID:0000000001702567
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
• Put a “CAUTION: FLAMMABLE” sign in workshop.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
• Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-78, "
Fuel Pressure Check".
- Disconnect negative battery cable.
• Always replace O-ring when the fuel gauge retainer is removed.
• Do not kink or twist hose and tube when they are installed.
• Do not tighten hose and clamps excessively to avoid damaging hoses.
• After installation, run engine and check for fuel leaks at connection.
• Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
Diagnosis ProcedureINFOID:0000000001702568
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
PBIB1387E
POSITIVE CRANKCASE VENTILATION
EC-43
< SERVICE INFORMATION >
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POSITIVE CRANKCASE VENTILATION
DescriptionINFOID:0000000001702570
SYSTEM DESCRIPTION
This system returns blow-by gas to the intake manifold.
The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake
manifold. During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the
PCV valve. Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of venti-
lating air. The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air
passes through the hose connecting air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve.
The flow goes through the hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions.
Component InspectionINFOID:0000000001702571
PCV (POSITIVE CRANKCASE VENTILATION) VALVE
With engine running at idle, remove PCV valve from rocker cover. A
properly working valve makes a hissing noise as air passes through
it. A strong vacuum should be felt immediately when a finger is
placed over valve inlet.
PBIB2962E
PBIB1588E
PBIB1589E
EC-46
< SERVICE INFORMATION >
ON BOARD DIAGNOSTIC (OBD) SYSTEM
ON BOARD DIAGNOSTIC (OBD) SYSTEM
IntroductionINFOID:0000000001702573
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
*: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode.
(Refer to EC-87, "
Fail-Safe Chart".)
Two Trip Detection LogicINFOID:0000000001702574
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by MIL lighting up when there is
malfunction on engine control system.
Emission-related diagnostic information Diagnostic service
Diagnostic Trouble Code (DTC) Service $03 of SAE J1979
Freeze Frame data Service $02 of SAE J1979
System Readiness Test (SRT) code Service $01 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Service $07 of SAE J1979
1st Trip Freeze Frame data
Test values and Test limits Service $06 of SAE J1979
Calibration ID Service $09 of SAE J1979
DTC 1st trip DTCFreeze Frame
data1st trip Freeze
Frame dataSRT code SRT status Test value
CONSULT-II××××××—
GST×× ×—×××
ECM××*———×—
ItemsMIL DTC 1st trip DTC
1st trip 2nd trip
1st trip
displaying2nd trip
displaying1st trip
displaying2nd trip
display-
ing BlinkingLighting
upBlinkingLighting
up
Misfire (Possible three way catalyst
damage) — DTC: P0300 - P0304 is
being detected×———— —×—
Misfire (Possible three way catalyst
damage) — DTC: P0300 - P0304 is
being detected——×——×——
One trip detection diagnoses
(Refer to EC-47, "
Emission-related
Diagnostic Information".)—×——×———
Except above — — —×—××—
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-47
< SERVICE INFORMATION >
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Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected, and demands the
driver to repair the malfunction.
Emission-related Diagnostic InformationINFOID:0000000001702575
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
×: Applicable —: Not applicable
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
Items
(CONSULT-II screen terms)DTC*
1
SRT codeTest value/
Test limit
(GST only)TripMIL lighting
upReference
page CONSULT-II
GST*
2ECM*3
CAN COMM CIRCUIT U1000
1000*4——1 (CVT)
1 (A/T)
2 (M/T)× (CVT)
× (A/T)
— (M/T)EC-143
CAN COMM CIRCUIT U1001
1001*4——2—EC-143
CONTROL UNIT(CAN) U1010 1010 — —1 (CVT)
1 (A/T)
2 (M/T)× (CVT)
× (A/T)
— (M/T)EC-145
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.P0000 0000———
Flashing*5EC-60
INT/V TIM CONT-B1 P0011 0011 — — 2×EC-147
A/F SEN1 HTR (B1) P0031 0031 —×2×EC-151
A/F SEN1 HTR (B1) P0032 0032 —×2×EC-151
HO2S2 HTR (B1) P0037 0037 —×2×EC-156
HO2S2 HTR (B1) P0038 0038 —×2×EC-156
INT/V TIM V/CIR-B1 P0075 0075 — — 2×EC-162
MAF SEN/CIRCUIT P0101 0101 — — 2×EC-167
MAF SEN/CIRCUIT P0102 0102 — — 1×EC-175
MAF SEN/CIRCUIT P0103 0103 — — 1×EC-175
IAT SEN/CIRCUIT P0112 0112 — — 2×EC-182
IAT SEN/CIRCUIT P0113 0113 — — 2×EC-182
ECT SEN/CIRC P0117 0117 — — 1×EC-187
ECT SEN/CIRC P0118 0118 — — 1×EC-187
TP SEN 2/CIRC P0122 0122 — — 1×EC-192
TP SEN 2/CIRC P0123 0123 — — 1×EC-192
ECT SENSOR P0125 0125 — — 1×EC-198
IAT SENSOR P0127 0127 — — 2×EC-201
THERMSTAT FNCTN P0128 0128 — — 2×EC-204
A/F SENSOR1 (B1) P0130 0130 —×2×EC-206
A/F SENSOR1 (B1) P0131 0131 —×2×EC-213
A/F SENSOR1 (B1) P0132 0132 —×2×EC-219
A/F SENSOR1 (B1) P0133 0133××2×EC-225
HO2S2 (B1) P0137 0137××2×EC-233
HO2S2 (B1) P0138 0138××2×EC-240
HO2S2 (B1) P0139 0139××2×EC-250
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-49
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P OVEH SPD SEN/CIR AT*7P0720 0720 — — 2×AT- 9 6 (A/T),
CVT-80
(CVT)
ENGINE SPEED SIG P0725 0725 — — 2×AT- 1 0 1
A/T 1ST GR FNCTN P0731 0731 — — 2×AT- 1 0 5
A/T 2ND GR FNCTN P0732 0732 — — 2×AT- 1 0 8
A/T 3RD GR FNCTN P0733 0733 — — 2×AT- 111
A/T 4TH GR FNCTN P0734 0734 — — 2×AT- 11 4
TCC SOLENOID/CIRC P0740 0740 — — 2×AT- 11 9
A/T TCC S/V FNCTN P0744 0744 — — 2×AT- 1 2 4 (A/T),
CVT-93
(CVT)
L/PRESS SOL/CIRC P0745 0745 — — 2×AT- 1 2 9
PRS CNT SOL/A FCTN P0746 0746 — — 1×CVT-100
SFT SOL A/CIRC P0750 0750 — — 1×AT- 1 3 4
SFT SOL B/CIRC P0755 0755 — — 1×AT- 1 3 9
PRS CNT SOL/B FCTN P0776 0776 — — 2×CVT-102
PRS CNT SOL/B CIRC P0778 0778 — — 2×CVT-104
TR PRS SENS/A CIRC P0840 0840 — — 2×CVT-109
TR PRS SENS/B CIRC P0845 0845 — — 2×CVT-115
P-N POS SW/CIRCUIT P0850 0850 — — 2×EC-405
CLOSED LOOP-B1 P1148 1148 — — 1×EC-411
ENG OVER TEMP P1217 1217 — — 1×EC-412
CTP LEARNING P1225 1225 — — 2 —EC-426
CTP LEARNING P1226 1226 — — 2 —EC-428
COLD START CONTROL P1421 1421 — — 2×EC-430
ASCD SW P1564 1564 — — 1 —EC-432
ASCD BRAKE SW P1572 1572 — — 1 —EC-438
ASCD VHL SPD SEN P1574 1574 — — 1 —EC-447
NATS MALFUNCTIONP1610 -
P16151610 - 1615 — — 2 —BL-210
TP SEN/CIRC A/T P1705 1705 — — 1×CVT-125
IN PULY SPEED P1715 1715 — — 2 —EC-449 (A/T),
EC-450
(CVT)
LU-SLCT SOL/CIRC P1740 1740 — — 2×CVT-132
O/R CLTCH SOL/CIRC P1760 1760 — — 2×AT- 1 4 4
STEP MOTR CIRC P1777 1777 — — 1×CVT-137
STEP MOTR FNC P1778 1778 — — 2×CVT-141
BRAKE SW/CIRCUIT P1805 1805 — — 2 —EC-452
ETC MOT PWR P2100 2100 — — 1×EC-456
ETC FUNCTION/CIRC P2101 2101 — — 1×EC-461
ETC MOT PWR P2103 2103 — — 1×EC-456
ETC MOT P2118 2118 — — 1×EC-467
ETC ACTR P2119 2119 — — 1×EC-472
APP SEN 1/CIRC P2122 2122 — — 1×EC-474
APP SEN 1/CIRC P2123 2123 — — 1×EC-474
Items
(CONSULT-II screen terms)DTC*
1
SRT codeTest value/
Test limit
(GST only)TripMIL lighting
upReference
page CONSULT-II
GST*
2ECM*3
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-51
< SERVICE INFORMATION >
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A sample of CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
tion is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times
the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be [0].
If a 1st trip DTC is stored in the ECM, the time data will be [1t].
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position, base
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-109, "
CONSULT-II Function (ENGINE)".
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in "EMISSION-RELATED DIAGNOS-
TIC INFORMATION ITEMS".
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
PBIB0911E
Priority Items
1Freeze frame data Misfire — DTC: P0300 - P0304
Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items (Includes A/T or CVT related items)
3 1st trip freeze frame data
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-57
< SERVICE INFORMATION >
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• Sea level
• Flat road
• Ambient air temperature: 20 - 30°C (68 - 86°F)
• Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diagno-
sis may also be performed.
Pattern 1:
•The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 38 and ground is 3.0 - 4.3V).
•The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 38 and ground is lower than 1.4V).
•The engine is started at the fuel tank temperature of warmer than 0°C (32°F) (where the voltage
between the ECM terminal 43 and ground is less than 4.1V).
Pattern 2:
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
Pattern 3:
• Operate vehicle following the driving pattern shown in the figure.
• Release the accelerator pedal during decelerating vehicle speed
from 90 km/h (56 MPH) to 0 km/h (0 MPH).
Pattern 4:
• The accelerator pedal must be held very steady during steady-
state driving.
• If the accelerator pedal is moved, the test must be conducted all
over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56
MPH), then release the accelerator pedal and keep it released for
more than 10 seconds. Depress the accelerator pedal until vehicle
speed is 90 km/h (56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
Suggested Transmission Gear Position for A/T and CVT Models
Set the selector lever in the D position (CVT), D position with the overdrive switch turned ON (A/T).
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather
and individual driving habits.
Suggested Maximum Speed in Each Gear
Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate.
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the high-
est gear suggested for that speed. Always observe posted speed limits and drive according to the road condi-
tions to ensure safe operation. Do not over-rev the engine when shifting to a lower gear as it may cause
engine damage or loss of vehicle control.
PBIB2244E
For normal acceleration in low alti-
tude areas
[less than 1,219 m (4,000 ft)]:For quick acceleration in low alti-
tude areasFor high attitude areas
[over 1,219m (4,000 ft)]:
Gear change ACCEL shift point km/h (MPH) km/h (MPH) km/h (MPH)
1st to 2nd 13 (8) 24 (15) 24 (15)
2nd to 3rd 27 (17) 40 (25) 40 (25)
3rd to 4th 40 (25) 53 (33) 65 (40)
4th to 5th 58 (36) 71 (44) 73 (45)
5th to 6th 82 (51) 82 (51) 82 (51)