Page 704 of 2771
BL-270
< SERVICE INFORMATION >
BODY REPAIR
Sedan
1. Body side outer 2. Front pillar lower reinforcement 3. Body side insulation (foam) front pil-
lar
4. Roof panel assembly 5. Body side insulation (Foam) rear
roof rail6. Rear roof rail assembly
7. Body side insulation strip, center pil-
lar8. Body side insulation strip, rear pillar
lower9. Body side insulation strip, rear pillar
upper
LIIA2665E
Page 705 of 2771
BODY REPAIR
BL-271
< SERVICE INFORMATION >
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Replacement OperationINFOID:0000000001704127
DESCRIPTION
1. Body side outer 2. Front pillar lower reinforcement 3. Body side insulation (foam) front pil-
lar
4. Parcel shelf 5. Body side insulation (Foam) rear pil-
lar6. Rear body side inner
7. Body side insulation strip, center pil-
lar8. Body side insulation strip, rear pillar
lower9. Body side insulation (foam) roof side
LIIA2891E
Page 1112 of 2771

EC-38
< SERVICE INFORMATION >
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
System DescriptionINFOID:0000000001702567
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
• Put a “CAUTION: FLAMMABLE” sign in workshop.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
• Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-78, "
Fuel Pressure Check".
- Disconnect negative battery cable.
• Always replace O-ring when the fuel gauge retainer is removed.
• Do not kink or twist hose and tube when they are installed.
• Do not tighten hose and clamps excessively to avoid damaging hoses.
• After installation, run engine and check for fuel leaks at connection.
• Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
Diagnosis ProcedureINFOID:0000000001702568
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
PBIB1387E
Page 1624 of 2771

EI-1
BODY
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SECTION EI
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CONTENTS
EXTERIOR & INTERIOR
PRECAUTION ...............................................3
PRECAUTIONS ...................................................3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution .................................................................3
PREPARATION ............................................4
PREPARATION ...................................................4
Special Service Tool .................................................4
Commercial Service Tool ..........................................4
SYMPTOM DIAGNOSIS ...............................5
SQUEAK AND RATTLE TROUBLE DIAGNO-
SIS .......................................................................
5
Work Flow .................................................................5
Generic Squeak and Rattle Troubleshooting ............7
Diagnostic Worksheet ...............................................9
CLIP AND FASTENER .......................................11
Description ..............................................................11
ON-VEHICLE REPAIR .................................14
FRONT BUMPER ...............................................14
Removal and Installation .........................................14
REAR BUMPER .................................................16
Component ..............................................................16
Removal and Installation - Hatchback .....................17
Removal and Installation - Sedan ...........................18
FRONT GRILLE .................................................20
Removal and Installation .........................................20
COWL TOP .........................................................21
Removal and Installation .........................................21
FENDER PROTECTOR ......................................23
Component ..............................................................23
Removal and Installation .........................................23
ROOF SIDE MOLDING .....................................24
Component ..............................................................24
Removal and Installation .........................................24
DOOR OUTSIDE MOLDING .............................26
Component ..............................................................26
Removal and Installation .........................................27
CENTER MUD GUARD .....................................29
Removal and Installation .........................................29
TRUNK LID FINISHER ......................................30
Removal and Installation .........................................30
REAR AIR SPOILER .........................................31
Removal and Installation .........................................31
DOOR FINISHER ..............................................32
Removal and Installation .........................................32
BACK DOOR TRIM ...........................................36
Removal and Installation .........................................36
BODY SIDE TRIM .............................................37
Component ..............................................................37
Removal and Installation .........................................38
REAR PARCEL SHELF FINISHER ..................42
Removal and Installation .........................................42
FLOOR TRIM ....................................................43
Removal and Installation .........................................43
HEADLINING ....................................................45
Component ..............................................................45
Removal and Installation - Hatchback .....................47
Removal and Installation - Sedan ............................49
LUGGAGE FLOOR TRIM .................................51
Removal and Installation .........................................51
Page 1631 of 2771

EI-8
< SYMPTOM DIAGNOSIS >
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component installed on the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
Page 1647 of 2771
EI-24
< ON-VEHICLE REPAIR >
ROOF SIDE MOLDING
ROOF SIDE MOLDING
ComponentINFOID:0000000001704226
Hatchback Models
Sedan Models
Removal and InstallationINFOID:0000000001704227
REMOVAL
1. Using a suitable tool, release the rear roof side molding clip and remove.
2. Lift up rear edge of roof side molding working forward.
3. Release front roof side molding clip, then remove roof side molding.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
WIIA1408E
1. Roof side molding A. Front roof side molding clip B. Rear roof side molding clip
WIIA1409E
1. Roof side molding A. Front roof side molding clip B. Rear roof side molding clip
Page 1648 of 2771
ROOF SIDE MOLDING
EI-25
< ON-VEHICLE REPAIR >
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Make sure front edge of roof side molding contacts windshield mold-
ing with no gap.
• For setting a new clip A or B, use Epoxy Adhesive DP-100C made
by 3M. For adhesive DP-100C application use an applicator 9170
EPX W 1:1 and mixer nozzle 9742 EPX 50ML made by 3M.
PIIB2599J
Page 1668 of 2771
HEADLINING
EI-45
< ON-VEHICLE REPAIR >
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HEADLINING
ComponentINFOID:0000000001704239
Hatchback Models
LIIA2576E
1. Headlining 2. Assist grip 3. Sunvisor
4. Cap 5. Sunvisor holder 6. Roof console retainer