SUNROOF
RF-25
< ON-VEHICLE REPAIR >
C
D
E
F
G
H
J
K
L
MA
B
RF
N
O
P
1. Position the glass lid on sunroof unit assembly.
2. Partially install glass lid bolts. Tighten left front bolt first, then right rear to prevent uneven torque while
tightening remaining bolts.
3. After installation, check sunroof operation and glass lid assembly alignment. Refer to RF-26, "
Fitting
Adjustment" .
SUNSHADE
Removal
1. Remove the headlining. Refer to EI-45, "Component".
2. Remove sunshade stopper RH/LH.
3. Pull sunshade out rear of sunroof frame to remove it from sun-
roof unit assembly frame.
Installation
Installation is in the reverse order of removal.
WIND DEFLECTOR
Removal
1. Open the glass lid.
2. Remove spring retainer screws RH/LH, then slide retainer for-
ward in vehicle out of sunroof unit assembly channel.
3. Lift wind deflector and rotate arms upward to release from sun-
roof unit assembly.
Installation
Installation is in the reverse order of removal.
SUNROOF MOTOR ASSEMBLY
Removal
1. Close the glass lid.
2. Remove headlining. Refer to EI-45, "
Component".
3. Remove sunroof motor assembly screws.
4. Disconnect harness connector from sunroof motor assembly,
then remove sunroof motor assembly.
CAUTION:
• When removing the sunroof motor assembly, be sure that
the sunroof lid is in the fully closed position.
• Do not operate the removed sunroof motor assembly as a
single unit.
Installation
PIIB4750J
PIIB4751J
PIIB4745J
RF-26
< ON-VEHICLE REPAIR >
SUNROOF
CAUTION:
• Before installing the sunroof motor assembly, be sure the link assembly is in the symmetrical and
fully closed position.
• Align the link notch with the hole of the guide track (fully closed: RH and LH).
1. Place the sunroof motor assembly flat onto the sunroof unit assembly surface.
2. Laterally move the assembly little by little so that the gear is completely engaged into the wire and there is
no gap between the sunroof unit assembly and sunroof motor assembly.
3. Install the sunroof motor assembly screws, then connect the harness connector.
4. After installing, perform the initialization procedure. Refer to RF-10, "
System Description" .
LINK ASSEMBLY
Removal
1. Remove sunroof unit assembly. Refer to RF-21, "Removal and Installation".
2. Remove screws, then remove rear drain assembly.
3. Remove sunroof motor assembly. Refer to RF-21, "
Removal and Installation".
4. Remove link assembly from the rear end of the sunroof frame.
Installation
Installation is in the reverse order of removal.
Fitting AdjustmentINFOID:0000000001704208
GAP ADJUSTMENT
1. Tilt up glass lid.
2. Loosen glass lid bolts, then tilt down glass lid.
3. Adjust glass lid from outside of vehicle so it resembles “A–A” “B–
B” “C–C” as shown in the figure.
• For gap adjustment "A-A" "C-C", carefully slide glass lid for-
ward and rearward in vehicle.
• For gap adjustment "B-B", loosen sunroof unit assembly and
shift side to side.
NOTE:
To prevent glass lid from moving after adjustment, lightly tighten
the bolts.
4. Tighten left front bolt, then right rear bolt to prevent uneven
torque. Tighten remaining bolts, being careful to prevent glass
lid from moving.
5. Tilt glass lid up and down several times to check that it moves smoothly, and retains the adjustment.
PIIB2457E
ab c
A–A 5.8 mm (0.228 in) 0.75 ± 1.5 mm (0.03 ± 0.059 in) 1.4 ± 0.8 mm (0.055 ± 0.031 in)
B–B 5.8mm (0.228 in) 0.75 ± 1.5 mm (0.03 ± 0.059 in) 1.4 ± 0.8 mm (0.055 ± 0.031 in)
C–C 5.8mm (0.228 in) 0.75 ± 1.5 mm (0.03 ± 0.059 in) 1.4 ± 0.8 mm (0.055 ± 0.031 in)
PIIB4749J
SUNROOF
RF-27
< ON-VEHICLE REPAIR >
C
D
E
F
G
H
J
K
L
MA
B
RF
N
O
P
HEIGHT ADJUSTMENT
1. Tilt up glass lid.
2. Loosen glass lid bolts, then tilt down glass lid.
3. Adjust glass lid from outside of vehicle so it resembles "A-A" "B-B" "C-C" as shown in the figure.
• For height adjustment, manually raise/lower glass lid assembly until height difference is within specifica-
tions.
NOTE:
• If necessary, shims may be added between sunroof unit
assembly and roof panel to increase glass lid height adjust-
ment range.
• To prevent glass lid from moving after adjustment, lightly
tighten the bolts.
4. Tighten left front bolt, then right rear bolt to prevent uneven
torque. Tighten remaining bolts, being careful to prevent glass
lid from moving.
5. Tilt glass lid up and down several times to check that it moves
smoothly, and retains the adjustment.
InspectionINFOID:0000000001704209
WIND DEFLECTOR
Check that the wind deflector (1) moves freely within the sunroof unit
assembly while manually pressing down and releasing. If a malfunc-
tion is detected, remove and visually check the deflector for damage,
deteriorated components, or foreign objects within mechanism.
Check to determine if a sufficient amount of grease has been applied
to the pivot areas for non-binding operation, if not add grease as
required. If it is damaged, replace it with a new one. If no damage is
found, reinstall it properly.
⇐: Vehicle front
LINK ASSEMBLY AND WIRE
NOTE:
Before replacing a suspect part, make sure it is the source of noise being experienced.
1. Check link to determine if coated film has peeled off to such an extent that substrate is visible. Check also
to determine if link is the source of noise. If it is, replace it.
2. Visually check to determine if a sufficient amount of grease has been applied to wire or rail groove of the
sunroof unit assembly. If not, add grease as required.
3. Check wire for any damage or deterioration. If any damage is found, replace sunroof unit assembly.
WEATHERSTRIP
1. Visually check weatherstrip for damage, deterioration, or deformation.
• Open glass lid assembly enough to inspect front edge of weatherstrip.
• Tilt up glass lid assembly fully to inspect sides and rear edge of weatherstrip.
If any area of the weatherstrip is found to be damaged, replace the glass lid assembly. Refer to RF-21,
"Removal and Installation" .
2. Check for leakage around glass lid.
• Close glass lid fully.
• Pour water around surface to determine area of concern.
- For gaps or misalignment, adjust glass lid to specifications. Refer to RF-26, "
Fitting Adjustment" .
- For damaged sealing surfaces, either replace glass lid RF-21, "
Removal and Installation" , or repair the
panel BL-265, "
Precaution in Repairing High Strength Steel" .
DRAIN HOSES
PIIB4747J
WIIA0849E
RF-28
< ON-VEHICLE REPAIR >
SUNROOF
Hatchback Models
Sedan Models
WIIA1253E
1. Drain hose front RH 2. Drain hose front LH 3. Drain hose rear LH
4. Drain hose rear RH 5. Sunroof unit assembly 6. Fascia
7. Seal 8. Fender 9. Drain hose
⇐Vehicle front
WIIA1417E
SUNROOF
RF-29
< ON-VEHICLE REPAIR >
C
D
E
F
G
H
J
K
L
MA
B
RF
N
O
P
1. Remove headlining. Refer to EI-45, "Component".
2. Visually check drain hoses for:
• Proper connection at sunroof unit assembly.
• Damage, pinch, cracks, deterioration.
• Proper fastening and routing on body panels.
3. Pour water through drain hoses to determine watertight performance.
If a damaged or leaking portion in any drain hose is found, replace entire drain hose as an assembly.
1. Drain hose 2. Fender 3. Seal
4. Fascia 5. Drain hose rear LH 6. Drain hose rear RH
7. Drain hose front LH 8. Drain hose front RH 9. Sunroof unit assembly
⇐Vehicle front
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SE-7
< SERVICE INFORMATION >
C
D
E
F
G
H
J
K
L
MA
B
SE
N
O
P
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lense loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.