Page 2304 of 2771

MT-16
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
TRANSAXLE ASSEMBLY
Removal and InstallationINFOID:0000000001703141
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Inserted CSC returns to the original position when removing transaxle assembly. Dust on clutch disc
sliding parts may damage CSC seal, and may cause clutch fluid leakage.
COMPONENTS
REMOVAL
1. Drain gear oil. Refer to MA-21, "Changing M/T Oil".
2. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-9, "
Removal and Installation".
CAUTION:
Do not depress clutch pedal during removal procedure.
3. Remove engine and transaxle assembly. Refer to EM-72, "
Removal and Installation".
4. Remove starter motor. Refer to SC-19, "
Removal and Installation".
5. Remove transaxle assembly to engine bolts.
6. Separate transaxle assembly from engine.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
1. LH engine mount bracket (transaxle
side)2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod⇐Front
: Refer to MT-16, "
Removal and Installation".
SCIA7631E
Page 2305 of 2771
TRANSAXLE ASSEMBLY
MT-17
< SERVICE INFORMATION >
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When installing transaxle assembly, be careful not to bring transaxle input shaft into contact with
clutch cover.
• If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "
Removal and Installation".
• When installing the transaxle assembly to the engine, install the
bolts as shown.
A: M/T to engine
B: Engine to M/T
• After installation, bleed the air from the clutch hydraulic system. Refer to CL-8, "
Air Bleeding Procedure".
• After installation, check oil level, and check for leaks and loose mechanisms. Refer to MA-21, "
Checking M/
T Oil".
Disassembly and AssemblyINFOID:0000000001703142
COMPONENTS
Case and Housing Components
Bolt No. 1 2
Quantity 3 6
Bolt length “ ” mm (in)60 (2.36) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62.0 (6.3, 46)
PCIB1786E
Page 2344 of 2771

MTC-6
< SERVICE INFORMATION >
PRECAUTIONS
TYPE 2
WARNING:
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
The new and former refrigerant connections use different O-ring configurations. Do not confuse O-
rings since they are not interchangeable. If a wrong O-ring is installed, refrigerant will leak at, or
around, the connection.
O-Ring Part Numbers and Specifications
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
• When the compressor is removed, store it in the same position as it is when mounted on the vehicle.
Doing so will cause oil to enter the low-pressure chamber.
• When connecting tubes, always use a torque wrench and a back-up wrench.
• After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.
• When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for con-
nection.
SJIA1327E
Connection type Piping connection point Part number QTY O-ring size
NewCondenser to high-pressure flexible hose 92472 N8210 1 12
Condenser to high-pressure pipe 92471 N8210 1 8
Low-pressure flexible hose to expansion valve 92473 N8210 1 16
High-pressure pipe to expansion valve 92471 N8210 1 8
Compressor to low-pressure flexible hose 92474 N8210 1 19
Compressor to high-pressure flexible hose 92472 N8210 1 12
Liquid tank to condenser pipeInlet
92471 N82101
8
Outlet 1
FormerRefrigerant pressure sensor to condenser J2476 89956 1 10
Expansion valve to evaporatorInlet 92471 N8200 2 12
Outlet 92473 N8200 2 16
Page 2345 of 2771

PRECAUTIONS
MTC-7
< SERVICE INFORMATION >
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• Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
• Thoroughly remove moisture from the refrigeration system before charging the refrigerant.
• Always replace used O-rings.
• When connecting tube, apply the specified A/C oil to circle of the O-rings as shown. Be careful not to
apply oil to threaded portion. Refer to MTC-88, "
Oil".
• O-ring must be closely attached to dented portion of tube.
• When replacing the O-ring, be careful not to damage O-ring and tube.
• Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
• After connecting line, perform leak test and make sure that there is no leakage from connections.
When the refrigerant leaking point is found, disconnect that line and replace the O-ring. Then tighten
connections of seal seat to the specified torque.
Precaution for Service of CompressorINFOID:0000000001704280
•Plug all openings to prevent moisture and foreign matter from entering.
•When the compressor is removed, store it in the same position as it is when mounted on the car.
•When replacing or repairing compressor, follow “Maintenance of Oil Quantity in Compressor”
exactly. Refer to MTC-16, "
Maintenance of Oil Quantity in Compressor" .
•Keep friction surfaces between clutch and pulley clean. If the surface is contaminated, with oil, wipe
it off by using a clean waste cloth moistened with thinner.
•After compressor service operation, turn the compressor shaft by hand more than five turns in both
directions. This will equally distribute oil inside the compressor. After the compressor is installed,
let the engine idle and operate the compressor for one hour.
•After replacing the compressor magnet clutch, apply voltage to the new one and check for usual
operation.
Precaution for Service EquipmentINFOID:0000000001704281
RECOVERY/RECYCLING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Be certain to follow the manufacturer’s instructions for tester operation and tester maintenance.
VACUUM PUMP
RHA861F
Page 2432 of 2771
PB-6
< SERVICE INFORMATION >
PARKING BRAKE CONTROL
9. Remove rear cable mounting bolt and nut, and then remove rear cable from the vehicle.
10. Remove adjusting nut and front cable from device assembly.
INSTALLATION
1. Installation is in the reverse order of the removal. Tighten mounting bolts and nuts to the specified torque.
2. Adjust clearance of rear brake shoes. Refer to PB-4, "
On-Vehicle Service" .
Page 2472 of 2771

HARNESS
PG-39
< SERVICE INFORMATION >
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C2 M6 W/4 : Steering lock solenoid E2 M52 W/40 : Intelligent key unit
B3 M7 W/16 : Door mirror remote control switch B2 M53 W/16 : EPS control unit
A3 M8 W/16 : To D2 B3 M54 B/2 : EPS control unit
A3 M9 W/16 : To D1 C3 M55† W/4: Hazard switch (hatchback early
production)
E2 M10 GR/2 : Instrument panel antenna D2 M55†† W/4: Hazard switch (hatchback late production
or sedan)
G3 M11 W/4 : To B106 B2 M57 — : Body ground
G4 M12 W/16 : To B101 F2 M59 W/2 : Glove box lamp
G3 M13 W/24 : To B102 C1 M60 L/2 : EPS control unit
G3 M14 W/24 : To B120 F1 M61 — : Body ground
B4 M15 W/16 : To B23 E2 M62 W/2 : Front blower motor
B4 M16 W/24 : To B24 C1 M63 W/4 : Torque sensor
D5 M17 B/1 : Parking brake switch A2 M69 SMJ : To E7
F2 M18 W/40 : BCM (body control module) B2 M73 GR/6: Key switch and ignition knob switch (With
intelligent key)
F2 M19 W/15 : BCM (body control module) G3 M74 W/12 : To D102
F3 M20 B/15 : BCM (body control module) G3 M75 W/12 : To D101
C2 M21 W/4 : NATS antenna amp. F2 M77 Y/4 : Front passenger air bag module
B3 M22 W/16 : Data link connector A2 M78 B/2 : To E11
E3 M23 W/4 : Remote keyless entry receiver B1 M79 — : Body ground
C1 M24 W/40 : Combination meter D3 M150 W/4 : To M32
C3 M25 /2 : Diode-1 C3 M151 W/4 : Front blower motor resistor
B2 M26 W/6 : Ignition switch
C2 M27 GR/6 : Key switch and key lock solenoid
C2 M28 W/16 : Combination switch
C3 M29 Y/6 : Combination switch (spiral cable)
C3 M30 GR/8 : Combination switch (spiral cable)
E3 M32 W/4 : To M150
D2 M33 B/15 : Front air control
D4 M35 Y/28 : Air bag diagnosis sensor unit
D2 M36† W/3: Front passenger air bag OFF indicator
(hatchback early production)
C3 M36†† W/3: Front passenger air bag OFF indicator
(hatchback late production or sedan)
D4 M38 W/6 : A/T device
D4 M38 W/6 : CVT device (without intelligent key)
D4 M38 W/8 : CVT device (with intelligent key)
B3 M39 W/2 : Tire pressure warning check connector
D2 M41 W/2 : Defrost A/C switch
D3 M42 W/3 : Thermo control amp. (without CVT)
D2 M43 W/20 : Audio unit
Page 2493 of 2771

PG-60
< SERVICE INFORMATION >
HARNESS
SEN/PW EC Sensor Power Supply
SESCVT CVT Secondary Pressure Sensor Solenoid Valve
SHIFT AT A/T Shift Lock System
SHIFT CVT CVT Shift Lock System
SROOF RF Sunroof
SRS SRS Supplemental Restraint System
SSV/A AT Shift Solenoid Valve A
SSV/B AT Shift Solenoid Valve B
START SC Starting System
STM CVT Step Motor
STSIG CVT Start Signal Circuit
STOP/L LT Stop Lamp
TCV AT Torque Converter Clutch Solenoid Valve
TCV CVT Torque Converter Clutch Solenoid Valve
T/LID BL Trunk Lid Opener
T/WARN WT Low Tire Pressure Warning System
TAIL/L LT Parking, License and Tail Lamps
TPS1 EC Throttle Position Sensor
TPS2 EC Throttle Position Sensor
TPS3 EC Throttle Position Sensor
TURN LT Turn Signal and Hazard Warning Lamps
VEHSEC BL Vehicle Security (Theft Warning) System
VENT/V EC EVAP Canister Vent Control Valve
VSSA/T AT Vehicle Speed Sensor A/T (Revolution Sensor)
VSSMTR AT Vehicle Speed Sensor MTR
WARN DI Warning Lamps
WINDOW GW Power Window
WIP/R WW Rear Wiper and Washer
WIPER WW Front Wiper and Washer
Page 2510 of 2771
PS-4
< SERVICE INFORMATION >
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000001703856
The actual shapes of Kent-Moore tools may differ from those of special tools illustrated here.
Commercial Service ToolINFOID:0000000001703857
Tool number
(Kent-Moore No.)
Tool nameDescription
ST3127S000
(J-25742-1)
Preload gauge
(J-25765-A)
1. GG91030000
Torque wrench
2. HT62940000
(—)
Socket adapter (1/2")
3. HT62900000
(—)
Socket adapter (3/8")Inspecting rotating torque for steering column
assembly and pinion assembly
KV40107300
(—)
Boot Band crimping toolInstalling boot bands
KV48103400
(—)
Preload adapterInspecting of rotating torque for pinion assem-
bly
S-NT541
ZZA1229D
ZZA0824D
Tool number
Tool nameDescription
Spring gauge Inspecting steering wheel turning force and
power steering gear linkage
Power toolRemoving nuts and bolts
LST025
PBIC0190E