DLN-264
< DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
REAR FINAL DRIVE
10. Apply anti-corrosive oil to the threads of the drive pinion and the
seating surface of the new drive pinion lock nut. Then adjust the
drive pinion lock nut tightening torque using Tool A, and check
the drive pinion bearing preload torque using Tool B.
CAUTION:
• Do not reuse drive pinion lock nut.
• Apply anti-corrosive oil to the threads of the drive pinionand the seating surface of the new drive pinion lock nut.
• Adjust the drive pinion lock nut tightening torque to the
lower limit first. Do not exceed the drive pinion lock nut
specified torque. Refer to "COMPONENTS".
• If the drive pinion bearin g preload torque exceeds the
specified value, replace collap sible spacer and tighten it
again to adjust. Do not loosen drive pinion lock nut to
adjust the drive pinion bearing preload torque.
• After adjustment, rotate dri ve pinion back and forth 2 to 3
times to check for unusual noise, rotation malfunction,
and other malfunctions.
11. Check companion flange runout. Refer to "Companion Flange Runout".
12. Install the differential case assembly. Refer to "Differential Assembly".
Differential Assembly
1. Install side gear thrust washers with the same thickness as the ones installed prior to disassembly, or reinstall the old ones on
the side gears.
2. Install the side gears and side gear thrust washers into the dif- ferential case.
CAUTION:
Make sure that the circular clip is installed to side gears.
3. Install the pinion mate thrust washers to the two pinion mate gears. Then install the pinion mate gears with the pinion mate
thrust washers by aligning them in diagonally opposite positions
and rotating them into the differential case.Tool number A: KV40104000 ( — )
B: ST3127S000 (J-25765-A)
Drive pinion bearing preload torque: 1.77 - 2.64 N·m (0.18 - 0.26 kg-m, 16 - 23 in-lb)
WDIA0379E
SDIA0193J
SDIA2025E
Revision: March 2010 2008 QX56
REAR FINAL DRIVEDLN-265
< DISASSEMBLY AND ASSEMBLY > [REAR FINAL DRIVE: R230]
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4. Align the lock pin hole on the differential case with the lock pin hole on the pinion mate shaft, and install the pinion mate shaft.
5. Measure the side gear end play. If necessary, select the appro- priate side gear thrust washers. Refer to DLN-268, "
Inspection
and Adjustment".
6. Drive a new lock pin into the pinion mate shaft until it is flush with the differential case using suitable tool.
CAUTION:
Do not reuse lock pin.
7. Align the matching mark of the differential case with the mark of the drive gear, then place the drive gear onto the differential
case.
8. Apply thread locking sealant into the threaded holes of the drive gear and install the bolts.
• Use Genuine Medium Strength Thread Locking Sealant orequivalent. Refer to GI-15, "
Recommended Chemical Prod-
ucts and Sealants".
CAUTION:
Make sure the drive gear back and threaded holes are
clean.
9. Tighten the drive gear bolts to the specified torque. Refer to "COMPONENTS". After tightening the drive gear bolts to the
specified torque, tighten an additional 34 ° using Tool (A).
CAUTION:
• Always use Tool. Avoid tightening based on visual check alone.
• Tighten drive gear bolts in a crisscross pattern.
SDIA0195J
WDIA0131E
SDIA2593E
SDIA2594E
Tool number : KV10112100-A (BT-8653-A)
AWBIA0722ZZ
Revision: March 2010 2008 QX56
INSPECTION AND ADJUSTMENTEC-19
< BASIC INSPECTION > [VK56DE]
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With CONSULT-III
1. Perform
EC-18, "Accelerator Pedal Released Position Learning" .
2. Perform EC-18, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEA RN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol-
ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
Without CONSULT-III
NOTE:
•It is better to count the time accurately with a clock.
• It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform EC-18, "
Accelerator Pedal Released Position Learning" .
2. Perform EC-18, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully releas ed, turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quick ly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5° BTDC (in P or N position)
SEC897C
Revision: March 2010 2008 QX56
EC-56
< FUNCTION DIAGNOSIS >[VK56DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
When there is an open circuit on MIL circuit, the ECM c
annot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine cont rol system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnos es except MIL circuit are detected and demands the
driver to repair the malfunction.
MIL Flashing Without DTC
When any SRT codes are not set, MIL may fl ash without DTC. For the details, refer to EC-462, "DTC Index".
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
•It is better to count the ti me accurately with a clock.
• It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
• Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully releas ed, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MIL starts blinking.
NOTE:
Do not release the accelerator pedal for 10 seconds if MIL may start blinking on the halfway of this
10 seconds. This blinking is displaying SRT status and is continued for another 10 seconds. For
the details, refer to EC-462, "
DTC Index".
Diagnostic Test
ModeKEY and ENG.
Status Function
Explanation of Function
Mode I Ignition switch in
ON position
Engine stopped BULB CHECK
This function checks the MIL bulb for damage (blown, open
circuit, etc.).
If the MIL does not come on, check MIL circuit.
Engine running MALFUNCTION WARNING This is a usual driving condition. When a malfunction is de-
tected twice in two consecutive driving cycles (two trip de-
tection logic), the MIL will light up to inform the driver that a
malfunction has been detected.
The following malfunctions will light up or blink the MIL in
the 1st trip.
• Misfire (Possible three way catalyst damage)
• One trip detection diagnoses
Mode II Ignition switch in
ON position
Engine stopped SELF-DIAGNOSTIC
RESULTS
This function allows DTCs an
d 1st trip DTCs to be read.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
Revision: March 2010 2008 QX56
EC-204
< COMPONENT DIAGNOSIS >[VK56DE]
P0327, P0328,
P0332, P0333 KS
P0327, P0328, P0332, P0333 KS
Component DescriptionINFOID:0000000001351546
The knock sensor is attached to t he cylinder block. It senses engine
knocking using a piezoelectric element. A knocking vibration from
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM.
On Board Diagn osis LogicINFOID:0000000001351547
The MIL will not light up for these self-diagnoses.
DTC Confirmation ProcedureINFOID:0000000001351548
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-III
1. Start engine and run it for at least 5 seconds at idle speed.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-204, "
Diagnosis Procedure"
With GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis ProcedureINFOID:0000000001351550
1.CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminals 15, 36 and ground. Refer to Wiring Diagram. NOTE:
It is necessary to use an ohmmeter which can measure more than 10 M Ω.
PBIB0021E
DTC No. Trouble diagnosis name DTC detecting conditionPossible cause
P0327
0327
(bank 1) Knock sensor circuit low in-
put An excessively low voltage from the sensor
is sent to ECM.
• Harness or connectors(The sensor circuit is open or shorted.)
• Knock sensor
P0332
0332
(bank 2)
P0328
0328
(bank 1)
Knock sensor circuit high in-
put An excessively high voltage from the sensor
is sent to ECM.
P0333
0333
(bank 2)
Revision: March 2010 2008 QX56
P0441 EVAP CONTROL SYSTEMEC-219
< COMPONENT DIAGNOSIS > [VK56DE]
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P0441 EVAP CONTROL SYSTEM
System DescriptionINFOID:0000000001351572
NOTE:
If DTC P0441 is displayed with
other DTC such as P2122, P2123, P2127, P2128 or P2138, first perform
trouble diagnosis for other DTC.
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
On Board Diagnosis LogicINFOID:0000000001351573
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.
DTC Confirmation ProcedureINFOID:0000000001351574
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5 °C (41° F) or more.
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
PBIB1026E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0441
0441 EVAP control system in-
correct purge flow EVAP control system does not operate proper-
ly, EVAP control system has a leak between in-
take manifold and EVAP control system
pressure sensor. • EVAP canister purge volume control so-
lenoid valve stuck closed
• EVAP control system pressure sensor
and the circuit
• Loose, disconnected or improper con- nection of rubber tube
• Blocked rubber tube
• Cracked EVAP canister
• EVAP canister purge volume control so- lenoid valve circuit
• Accelerator pedal position sensor
• Blocked purge port
• EVAP canister vent control valve
Revision: March 2010 2008 QX56
P0442 EVAP CONTROL SYSTEMEC-225
< COMPONENT DIAGNOSIS > [VK56DE]
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• If DTC Confirmation Procedure has been previously conduc
ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
• Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Always perform test at a temperature of 0 to 30 °C (32 to 86 °F).
WITH CONSULT-III
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70 °C (32 - 158° F)
INT/A TEMP SE: 0 - 30 °C (32 - 86° F)
5. Select “EVP SML LEAK P0442/P1442” of “EVAPO RATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-III screen, go to
EC-13, "
Basic Inspection".
6. Make sure that “OK” is displayed. If “NG” is displayed, refer to EC-225, "
Diagnosis Procedure".
NOTE:
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
WITH GST
NOTE:
Be sure to read the explanation of EC-462, "
DTC Index" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-462, "
DTC Index".
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select Service $07 with GST.
- If P0442 is displayed on the screen, go to EC-225, "
Diagnosis Procedure".
- If P0441 is displayed on the screen, go to EC-220, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001351579
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower. 2. Retighten until ratcheting sound is heard.
SEF915U
Revision: March 2010 2008 QX56
P0448 EVAP CANISTER VENT CONTROL VALVEEC-243
< COMPONENT DIAGNOSIS > [VK56DE]
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P0448 EVAP CANISTER VENT CONTROL VALVE
Component DescriptionINFOID:0000000001351603
The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent.
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the
canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows EVAP
Control System diagnosis.
On Board Diagnosis LogicINFOID:0000000001351605
DTC Confirmation ProcedureINFOID:0000000001351606
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 5 seconds.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
4. Start engine and let it idle for at least 1 minute.
5. Repeat next procedures 3 times.
a. Increase the engine speed up to 3,000 to 3,500 rpm and keep it for 2 minutes and 50 seconds to 3 min- utes.
Never exceed 3 minutes.
b. Fully released accelerator pedal and keep engine idle for about 5 seconds.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-244, "
Diagnosis Procedure".
If 1st trip DTC is not detected, go to the next step.
8. Repeat next procedure 20 times.
PBIB1263E
BBIA0443E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0448
0448 EVAP canister vent con-
trol valve close EVAP canister vent control valve remains
closed under specified driving conditions. • EVAP canister vent control valve
• EVAP control system pressure sensor
and the circuit
• Blocked rubber tube to EVAP canister
vent control valve
• EVAP canister is saturated with water
Revision: March 2010 2008 QX56