ATC-140
< SERVICE INFORMATION >
REFRIGERANT LINES
2. When testing, circle each fitting completely with probe.
3. Move probe along component approximately 25 to 50 mm (1 to2 in)/sec.
CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure t here is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Stop the engine.
2. Connect a suitable A/C manifold gauge set (SST: J-39183) to the A/C service valves.
3. Check if the A/C refrigerant pressu re is at least 345 kPa (3.52 kg/cm
2, 50 psi) above 16°C (61 °F). If less
than specification, recover/evacuate and recharge t he system with the specified amount of refrigerant.
NOTE:
At temperatures below 16 °C (61 °F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2, 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet h) to the
low-pressure side [evaporator drain hose i to shaft seal o (VK45DE) or n (VQ35DE)]. Refer to ATC-121,
"Component". Perform a leak check for the following areas carefully. Clean the component to be checked
and move the leak detected probe comp letely around the connection/component.
Compressor
Check the fitting of high- and low-pressure flexible hoses, relief valve and shaft seal.
Condenser
Check the fitting of high-pressure flexible hose and pipe, refrigerant pressure sensor.
Liquid tank
Check the fitting of refrigerant connection.
Service valves
Check all around the service valves. Ensure service va lve caps are secured on the service valves (to pre-
vent leaks).
NOTE:
After removing A/C manifold gauge set from service va lves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at leas t 15 seconds to dissipate any refrigerant trace in the
cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer’s recommended
procedure for actual wait time) before inserti ng the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use c aution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
SHA706E
SHA708EA
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
BL-10
< SERVICE INFORMATION >
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area c an often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the pos ition the seat is in and the load placed on the seat when
the noise is present. These conditions should be dupl icated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of thes e incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger room.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the \
vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
BR-4
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001327606
Use the chart below to help you find the cause of the sy mptom. If necessary, repair or replace these parts.
×: ApplicableReference page
BR-18
,
BR-24
BR-18
, BR-24
BR-18
, BR-24—
—
BR-20, BR-26—
—
—
BR-20, BR-26—
NVH in PR section
NVH in FFD an d RFD section
NVH in FAX, RAX and FSU, RSU section
NVH in WT section
NVH in WT section
NVH in FAX and RAX section
NVH in PS section
Possible cause and
SUSPECTED PARTS
Pads - damaged
Pads - uneven wear
Shims damaged
Rotor imbalance
Rotor damage
Rotor runout
Rotor deformation
Rotor deflection
Rotor rust
Rotor thickness variation
Drum out of round
PROPELLER SHAFT
DIFFERENTIAL
AXLE AND SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
STEERING
Symptom BRAKE Noise
××× ×× ×××
××
Shake ×××××
××
Shimmy, Judder ××××××× ××× ×
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CO-2
RADIATOR (ALUMINUM TYPE) .......................44
Component .......................................................... ...44
Disassembly and Assembly ....................................44
COOLING FAN ..................................................48
Component (Crankshaft Driven type) .................. ...48
Removal and Installation ........................................48
Component (Motor Driven Type) ............................49
Removal and Installation ........................................49
Disassembly and Assembly (Motor Driven Type) ...49
WATER PUMP ................................................ ...50
Component .......................................................... ...50
Removal and Installation .........................................50
THERMOSTAT AND WATER CONTROL
VALVE ...............................................................
52
Component .......................................................... ...52
Removal and Installation .........................................53
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
55
Standard and Limit ............................................... ...55
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WATER PUMPCO-23
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
a. Remove lower mounting bolt.
CAUTION:
Be careful not to drop mounting bolt inside timing chain
case.
b. Loosen upper mounting bolt slowly, and then turn chain ten- sioner (primary) on the mounting bolt so that plunger is fully
expanded.
NOTE:
Even if plunger is fully expanded, it is not dropped from the body
of timing chain tensioner (primary).
c. Turn crankshaft pulley clockwise so that timing chain on the tim- ing chain tensioner (primary) side is loose.
d. Remove upper mounting bolt, and then remove timing chain ten- sioner (primary).
CAUTION:
Be careful not to drop mounting bolt inside timing chain
case.
8. Remove water pump as follows:
a. Remove three water pump mounting bolts. Secure a gap between water pump gear and timing chain, by turning crank-
shaft pulley counterclockwise until timing chain looseness on
water pump sprocket becomes maximum.
PBIC3575E
PBIC4820E
PBIC3576E
PBIC1193E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
WATER PUMPCO-25
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
a. Turn crankshaft pulley clockwise so that timing chain on the tim-
ing chain tensioner (primary) side is loose.
b. Pull plunger stopper tab up (or turn lever downward) so as to remove plunger stopper tab from the ratchet of plunger.
NOTE:
Plunger stopper tab and lever are synchronized.
c. Push plunger into the inside of tensioner body.
d. Hold plunger in the fully compressed position by engaging plunger stopper tab with the tip of ratchet.
e. To secure lever, insert stopper pin through hole of lever into ten- sioner body hole.
The lever parts and the tab are synchronized. Therefore, theplunger will be secured under this condition.
NOTE:
Figure shows the example of 1.2 mm (0.047 in) diam eter thin screwdriver being used as the stopper pin.
f. Install timing chain tensioner (primary). Remove dust and foreign material completely from backside of timing chain tensioner (primary) and
from installation area of rear timing chain case.
g. Remove stopper pin.
h. Make sure again that timing chain and water pump sprocket are engaged.
4. Install chain tensioner cover and water pump cover as follows:
a. Before installing, remove all traces of old liquid gasket from mat- ing surface of water pump cover and chain tensioner cover
using a scraper. Also remove traces of old liquid gasket from the
mating surface of front timing chain case.
PBIC4820E
PBIC3568E
PBIC3577E
SLC446B
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CO-48
< SERVICE INFORMATION >[VK45DE]
COOLING FAN
COOLING FAN
Component (Crankshaft Driven type)INFOID:0000000001325877
Removal and InstallationINFOID:0000000001325878
REMOVAL
1. Remove air duct (inlet). Refer to
EM-173, "Component".
2. Remove engine front undercover with power tool.
3. Remove radiator shroud (lower). Refer to CO-40, "
Component".
4. Remove drive belts. Refer to EM-170, "
Component".
5. Remove fan coupling and cooling fan assembly. CAUTION:
Do not damage or scratch ra diator core when removing.
6. Remove cooling fan from fan coupling.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.
If anything is found, replace fan coupling.
Cooling Fan
Inspect cooling fan for crack or unusual bend.
If anything is found, replace cooling fan.
INSTALLATION
Note the following, install in the reverse order of removal.
Install cooling fan with its front mark “F” facing fr ont of vehicle. Refer to "Removal and Installation".
1. Cooling fan 2. Fan coupling 3. Fan and water pump pulley
4. Water pump
PBIC1537E
SLC072
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
WATER PUMPCO-51
< SERVICE INFORMATION > [VK45DE]
C
D
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F
G H
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M A
CO
NP
O
Visually check that there is no significant dirt or rusting on water
pump body and vane.
Make sure there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
If anything is found, replace water pump.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-37, "
Inspection".
Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC1539E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C