ASSEMBLYAT-313
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VK45DE models
- Return spring (1)
- Parking pawl (2)
27. Install parking pawl (with return spring) and pawl shaft to rear extension (2WD models) or adapter case (AWD models).
28. Install parking actuator support to rear extension (2WD models) or adapter case (AWD models).
29. Install needle bearing to rear extension (2WD models) or adapter case (AWD models).
CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
30. Install seal rings to output shaft. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
SCIA6180J
SCIA3424E
SCIA3423E
SCIA5221E
SCIA5209E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
AT-314
< SERVICE INFORMATION >
ASSEMBLY
31. Install parking gear to output shaft.
32. Install output shaft in transmission case.CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
33. Install bearing race to output shaft.
34. Install rear extension assembly (2WD models) or adapter case assembly (AWD models) according to the following procedures.
a. 2WD models
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".) to rear extension assembly as shown in the fig-
ure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
SCIA5247E
SCIA5030E
SCIA5245E
SCIA8228E
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PRECAUTIONSATC-9
< SERVICE INFORMATION >
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CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
When the compressor is removed, store it in the sam e way at it is when mounted on the car. Failure
to do so will cause lubricant to enter the low-pressure chamber.
When connecting tubes, always use a to rque wrench and a back-up wrench.
After disconnecting tubes, immediately plug all op enings to prevent entry of dust and moisture.
When installing an air conditioner in the vehicle, connect the pipes at the final stage of the operation.
Never remove the seal caps of pipes and other compon ents until just before required for connection.
Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
Thoroughly remove moisture from the refriger ation system before charging the refrigerant.
Always replace used O-rings.
When connecting tubes, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.
O-ring must be closely att ached to the groove of tube.
When replacing the O-ring, be careful not to damage O-ring and tube.
Connect tube until a click can be heard, then tighten the nut or bolt by hand. Make sure that the O-
ring is installed to tube correctly.
After connecting line, perform leak test and make sure that there is no leakage from connections.
When the refrigerant leaking point is found, disconnect that line and replace the O-ring. Then tighten
connections of seal seat to the specified torque.
Precaution for Service of CompressorINFOID:0000000001328156
Plug all openings to prevent moisture and foreign matter from entering.
When the compressor is removed, store it in th e same way at it is when mounted on the car.
When replacing or repairing compressor, follow “Maintenance of Lubricant Quantity in Compressor”
exactly. Refer to ATC-22, "
Maintenance of Lubricant Quantity in Compressor".
Keep friction surfaces between clut ch and pulley clean. If the surface is contaminated with lubricant,
wipe it off by using a clean w aste cloth moistened with thinner.
After compressor service operation, turn the compr essor shaft by hand more than five turns in both
directions. This will equally dist ribute lubricant inside the compressor. After the compressor is
installed, let the engine idle and operate the compressor for one hour.
After replacing the compressor magnet clutch, ap ply voltage to the new one and check for normal
operation.
Precaution for Service EquipmentINFOID:0000000001328157
RECOVERY/RECYCLING EQUIPMENT
Name : Nissan A/C System Oil Type S
RHA861F
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
PRECAUTIONSATC-11
< SERVICE INFORMATION >
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Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. T he HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC-134a (R-134a) and speci-
fied lubricants have been used with the scale. If the scale controls
refrigerant flow electronically, the hose fitting must be 1/2
″-16 ACME.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder’s top valve
when filling the cylinder with refrigerant. Also, the accura cy of the cylinder is generally less than that of an
electrical scale or of quality recycle/recharge equipment.
Precaution for Leak Detection DyeINFOID:0000000001328158
The A/C system contains a fluorescent leak detection dy e used for locating refrigerant leaks. An ultraviolet
(UV) lamp is required to illuminate the dye when inspecting for leaks.
Always wear fluorescence enhancing UV safety goggles to protect your eyes and enhance the visibility of
the fluorescent dye.
The fluorescent dye leak detector is not a replacement for an electrical leak detector (SST: J-41995). The flu-
orescent dye leak detector should be used in conjunc tion with an electrical leak detector (SST: J-41995) to
pin-point refrigerant leaks.
For the purpose of safety and customer’s satisfacti on, read and follow all manufacture’s operating instruc-
tions and precautions prior to performing the work.
A compressor shaft seal should not necessarily be re paired because of dye seepage. The compressor shaft
seal should only be repaired after confirming the l eak with an electrical leak detector (SST: J-41995).
Always remove any remaining dye from the leak area after repairs are completed to avoid a misdiagnosis during a future service.
Never allow dye to come into contact with painted body panels or interior components. If dye is spilled, clean
immediately with the approved dye cleaner. Fluorescent dye left on a surface for an extended period of time
cannot be removed.
Never spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
Never use more than one refrigerant dye bot tle (1/4 ounce /7.4 cc) per A/C system.
Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Never use HFC-
134a (R-134a) leak detection dye in CFC-12 (R-12) A/ C system, or CFC-12 (R-12) leak detection dye in
HFC-134a (R-134a) A/C system, or A/C system damage may result.
The fluorescent properties of the dye will remain for thr ee years or a little over unless a compressor malfunc-
tion occurs.
IDENTIFICATION
NOTE:
Vehicles with factory installed fluorescent dye have a green label.
Vehicles without factory installed fluorescent dye have a blue label.
IDENTIFICATION LABEL FOR VEHICLE
Shut-off valve rotati on A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D
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PREPARATIONATC-13
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PREPARATION
Special Service ToolINFOID:0000000001328159
The actual shapes of Kent-Moore tools may differ fr om those of special service tools illustrated here.
HFC-134a (R-134a) Service Tool and EquipmentINFOID:0000000001328160
Never mix HFC-134a (R-134a) refrigerant and/or its specif ied lubricant with CFC-12 (R-12) refrigerant and/or
its lubricant.
Separate and non-interchangeable service equipment must be used for handling each type of refrigerant/lubri-
cant.
Tool number
(Kent-Moore No.)
Tool name Description
KV99106100
(J-41260)
Clutch disc wrench Removing shaft nut and clutch disc
KV99232340
(J-38874)
Clutch disc puller Removing clutch disc
KV99106200
(J-41261)
Pulley installer Installing pulley
9253089908
(for high-pressure pipe 1)
(-)
9253089912
(for high-pressure flexible hose)
(-)
9253089916
(for low-pressure pipe 1 and
low-pressure flexible hose)
(-)
Disconnector tool set
(J-45815) Disconnect one-touch joint connection
S-NT232
SJIA1168E
S-NT376
S-NT235
SJIA1274E
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TROUBLE DIAGNOSISATC-61
< SERVICE INFORMATION >
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Sunload sensor
Intake sensor
System Operation
The unified meter and A/C amp. receives data from each of the sensors. The unified meter and A/C amp.
sends air mix door, mode door and intake door motor opening angle data to the air mix door motor LCUs,
mode door motor LCU and intake door motor LCU.
The air mix door motors, mode door motor and intake door motor read their respective signals according to the
address signal. Opening angle indication signals receiv ed from the unified meter and A/C amp. and each of
the motor position sensors are compared by the LCUs in each door motor with the existing decision and open-
ing angles. Subsequently, HOT/COLD, DEF/VENT and FRE/REC operation is selected. The new selection
data are returned to the unified meter and A/C amp.
Air Mix Door Control Specification
COMPONENT DESCRIPTION
Air Mix Door Motor
The air mix door motors are attached to the heater & cooling unit
assembly. It rotates so that the air mix door is opened or closed to a
position set by the unified meter and A/C amp. Motor rotation is then
conveyed through a shaft and the air mix door position feedback is
then sent to the unified meter and A/C amp. by PBR built-in air mix
door motor.
RJIA1781E
RJIA1782E
RJIA0893E
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ATC-126
< SERVICE INFORMATION >
REFRIGERANT LINES
3. Remove snap ring using external snap ring pliers.
4. Position center pulley puller on the end of drive shaft, andremove pulley assembly using any commercially available pul-
ley puller.
To prevent pulley groove from being deformed, puller claws
should be positioned into the edge of pulley assembly.
5. Remove field coil harness clip using a pair of pliers.
6. Remove snap ring using external snap ring pliers.
SJIA1277E
RHA138E
RHA139E
RHA125F
RHA145E
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REFRIGERANT LINESATC-127
< SERVICE INFORMATION >
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Inspection
Clutch disc
If the contact surface shows si
gns of damage due to excessive heat,
replace clutch disc and pulley.
Pulley
Check appearance of pulley assembly. If contact surface of pulley
shows signs of excessive groovi ng, replace clutch disc and pulley.
Contact surfaces of pulley assembly should be cleaned with a suit-
able solvent before reinstallation.
Coil
Check coil for loose connec tion or cracked insulation.
INSTALLATION
1. Install field coil.
Be sure to align coil’s pin with hole in compressor’s front head.
2. Install field coil harness clip using a screwdriver.
3. Install pulley assembly using pulley installer (SST) and a hand press, and then install snap ring using snap ring pliers.
4. Install clutch disc on drive shaft, together with original shim(s). Press clutch disc down by hand.
RHA126F
RHA142E
RHA143EA
RHA127F
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C