DTC P0139, P0159 HO2S2EC-859
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3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-859, "
Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
Component InspectionINFOID:0000000001326696
HEATED OXYGEN SENSOR 2
With CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Select “FUEL INJECTION” in “A CTIVE TEST” mode with CONSULT-III, and select “HO2S2 (B1)/(B2)” as
the monitor item.
6. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
“HO2S2 (B1)/(B2)” should be above 0.78V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dr opped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exh aust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 55 [HO2S2 (B1) signal] or 74 [HO2S2 (B2) signal] and ground.Continuity should not exist.
JMBIA0640GB
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-860
< SERVICE INFORMATION >[VK45DE]
DTC P0139, P0159 HO2S2
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0. 78V at least once during this
procedure.
If the voltage is above 0.78V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in D
position.
The voltage should be below 0. 18V at least once during this
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
Before installing new oxygen sensor, clean exh aust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and InstallationINFOID:0000000001326697
HEATED OXYGEN SENSOR 2
Refer to EM-179.
PBIB2024E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
DTC P2A00, P2A03 A/F SENSOR 1EC-1137
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5. Also check harness for short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK A/F SENSOR 1 HEATER
Refer to EC-744, "
Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> GO TO 11.
10.CHECK INTERMITTENT INCIDENT
Perform EC-717
.
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.
11 .REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace malfunctioning air f uel ratio (A/F) sensor 1.
CAUTION:
Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
Before installing new A/F senso r, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
>> GO TO 12.
12.CONFIRM A/F ADJUSTMENT DATA
1. Turn ignition switch ON.
2. Select “A/F ADJ-B1” and “A/F ADJ-B2” in “DATA MONITOR” mode with CONSULT-III.
3. Make sure that “0.000” is displayed on CONSULT-III screen.
OK or NG
OK >> INSPECTION END
NG >> GO TO 13.
13.CLEAR THE SELF-LEARNING DATA.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “W ORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR”.
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor (1) harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con- nector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-633, "
Emission-related
Diagnostic Information".
8. Make sure DTC P0000 is displayed.
>> GO TO 14.
Continuity should not exist.
PBIB3230E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-74
< SERVICE INFORMATION >[VQ35DE]
TIMING CHAIN
Apply liquid gasket on installa
tion position of water pump and cylinder head very completely.
d. Align rear timing chain case and water pump assembly with dowel pins (right and left) on cylinder block and install rear timing chain case.
Make sure O-rings stay in place during installation to cylinder block and cylinder head.
e. Tighten mounting bolts in numerical order as shown in the fig- ure.
There are two types mounting bolts. Refer to the following forlocating bolts.
f. After all bolts are tightened, retighten them to the s pecified torque in numerical order shown in the figure.
If liquid gasket protrudes, wipe it off immediately.
g. After installing rear timing chain case, check the surface height difference between the following parts on the oil pan (upper)
mounting surface.
If not within the standard, repeat the installation procedure.Bolt length: Bolt position
20 mm (0.79 in) : 1, 2, 3, 6, 7, 8, 9, 10
16 mm (0.63 in) : Except the above
: 12.7 N·m (1.3 kg-m, 9 ft-lb)
Standard Rear timing chain case to cylinder block:
–0.24 to 0.14 mm (–0.009 to 0.006 in)
PBIC2680E
SEM735G
SEM943G
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-80
< SERVICE INFORMATION >[VQ35DE]
TIMING CHAIN
a. Apply a continuous bead of liquid gasket with the tube presser
(commercial service tool) to front timing chain case back side as
shown in the figure.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-44, "
Recommended Chemical Product and Sealant".
b. Install front timing chain case as to fit its dowel pin hole together dowel pin on rear timing chain case.
c. Tighten mounting bolts to the specified torque in numerical order as shown in the figure.
There are two types of mounting bolts. Refer to the followingfor locating bolts.
d. After all bolts are tightened, retighten them to the specified torque in numerical order shown in the figure.
CAUTION:
Be sure to wipe off any excessive liquid gasket l eaking on surface mating with oil pan (upper).
e. After installing front timing chain case, check the surface height difference between the following parts on the oil pan (upper)
mounting surface.
If not within the standard, repeat the installation procedure.
15. Install right and left intake valve timing control covers as follows:
a. Install new seal rings in shaft grooves.
PBIC2658E
M8 bolts : 1, 2 : 28.4 N·m (2.9 kg-m, 21 ft-lb)
M6 bolts : Except the above
: 12.7 N·m (1.3 kg-m, 9 ft-lb)
Standard Front timing chain case to rear timing chain case:
–0.14 to 0.14 mm (–0.006 to 0.006 in)
KBIA1303E
SEM943G
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CAMSHAFTEM-85
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6. Remove valve lifter.
Identify installation positions, and store them without mixing them up.
7. Remove timing chain tensioner (secondary) from cylinder head. Remove timing chain tensioner (secondary) with its stopperpin attached.
NOTE:
Stopper pin was attached when timing chain (secondary) was
removed.
INSPECTION AFTER REMOVAL
Camshaft Runout
1. Put V-block on precise flat table, and support No. 2 and 4 jour- nals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft
sprocket) because it has a different diameter from the other
three locations.
2. Set a dial indicator vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure the camshaft runout on a dial indicator. (Total indicator reading)
4. If it exceeds the limit, replace camshaft.
Camshaft Cam Height
1. Measure the camshaft cam height with a micrometer.
2. If wear exceeds the limit, replace camshaft.
Camshaft Journa l Oil Clearance
CAMSHAFT JOURNAL DIAMETER
Measure the outer diameter of camshaft journal with a micrometer.
PBIC2111E
Standard : Less than 0.02 mm (0.0008 in)
Limit : 0.05 mm (0.0020 in)PBIC0929E
Standard cam height (intake and exhaust)
: 44.865 - 45.055 mm (1.7663 - 1.7738 in)
Cam wear limit : 0.2 mm (0.008 in)
EMQ0072D
Standard:No. 1 : 25.935 - 25.955 mm (1.0211 - 1.0218 in)
No. 2, 3, 4 : 23.445 - 23.465 mm (0.9230 - 0.9238 in)
PBIC0040E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CAMSHAFTEM-87
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2. Measure the camshaft sprocket runout with a dial indicator.
(Total indicator reading)
If it exceeds the limit, replace camshaft sprocket.
Valve Lifter
Check if surface of valve lifter has any wear or cracks.
If anything above is found, replace valve lifter. Refer to EM-149,
"Standard and Limit".
Valve Lifter Clearance
VALVE LIFTER OUTER DIAMETER Measure the outer diameter at 1/2 height of valve lifter with a
micrometer since valve lifter is in barrel shape.
VALVE LIFTER HOLE DIAMETER Measure the inner diameter of va lve lifter hole of cylinder head with
an inside micrometer.
VALVE LIFTER CLEARANCE (Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter) Limit : 0.15 mm (0.0059 in)
PBIC0930E
KBIA0182E
Standard
Identification (stamped) mark “R” or “U” : 33.977 - 33.987 mm (1.3377 - 1.3381 in)
Identification (stamped) mark “V” : 33.980 - 33.990 mm (1.3378 - 1.3382 in)
JEM798G
Standard (Intake and exhaust): 34.000 - 34.016 mm (1.3386 - 1.3392 in)
SEM867E
StandardIdentification (stamped) mark “R” or “U” : 0.013 - 0.039 mm (0.0005 - 0.0015 in)
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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OIL SEALEM-97
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OIL SEAL
Removal and Installation of Valve Oil SealINFOID:0000000001325734
REMOVAL
1. Remove camshaft relating to valve oil seal to be removed. Refer to
EM-83, "Component".
2. Remove valve lifters. Refer to EM-83, "
Component".
3. Turn crankshaft until the cylinder requiring new oil seal s is at TDC. This will prevent valve from dropping
into cylinder.
4. Remove valve collet. Compress valve spring with the valve spring compressor, theattachment, the adapter (SST). Remove valve collet with a
magnet hand.
CAUTION:
When working, take care not to damage valve lifter holes.
5. Remove valve spring retainer, and valve spring.
6. Remove valve oil seal using the valve oil seal puller (SST).
INSTALLATION
1. Apply new engine oil on new valve oil seal joint and seal lip.
2. Using the valve oil seal drift (SST), press fit valve seal to height “H” shown in figure.
NOTE:
Dimension “H”: Height measured before valve spring seat instal-
lation
3. Install in the reverse order of removal after this step.
Removal and Installati on of Front Oil SealINFOID:0000000001325735
REMOVAL
1. Remove the following parts:
Undercover
Drive belts: Refer to EM-15, "
Removal and Installation".
Crankshaft pulley: Refer to EM-64, "
Component".
PBIC1803E
PBIC0884E
Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
PBIC2769E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C