Page 865 of 3924
DOOR
BL-131
< SERVICE INFORMATION >
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DOOR
Fitting AdjustmentINFOID:0000000001327873
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End.
Loosen the hinge mounting bolts. Raise the front door at rear end to adjust.
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End.
1. Remove the center pillar upper garnish and center pillar lower garnish. Refer to EI-38, "Component Parts
Location".
2. Accessing from inside the vehicle, loosen the mount ing nuts. Open the rear door, and raise the rear door
at rear end to adjust.
STRIKER ADJUSTMENT
1. Front fender 2. Front door outer 3. Rear door outer
4. Bolt 5. Nut
PIIA6059E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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Page 875 of 3924
BACK DOORBL-141
< SERVICE INFORMATION >
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BACK DOOR
Fitting AdjustmentINFOID:0000000001327879
VERTICAL/LATERAL CLEARANCE ADJUSTMENT
1. With the striker released, loosen the bumper rubber lock nuts.
2. Close the back door lightly and adjust the surface height by rotating the bumper rubber and, then open the
back door to finally tighten the back door lock mounti ng bolts and bumper rubber lock nuts to the specified
torque.
Back Door AssemblyINFOID:0000000001327880
REMOVAL
1. Remove roof rear garnish assembly. Refer to EI-45, "Component Parts Location".
2. Disconnect the back door harness connector and AV antenna feeder.
3. Washer hose is separated in the connection part.
1. Bumper rubber 2. Back door striker 3. Screw
PIIB0208E
PIIA6028E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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Page 989 of 3924

BRAKE PEDALBR-5
< SERVICE INFORMATION >
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BRAKE PEDAL
Inspection and AdjustmentINFOID:0000000001327607
Play and clearance between brake pedal and floor panel with pedal depressed
1. Check brake pedal height from dash lower panel.
2. Adjust height referring to the following specifications.
ADJUSTMENT
1. Loosen stop lamp switch and ASCD cancel switch (or brake switch) by rotating it counterclockwise by 45 °.
2. Loosen lock nut (A) on input rod, then rotate input rod to set pedal to the specified height, and tighten lock nut (A). Refer to
BR-14, "
Component".
CAUTION:
Make sure the threaded end of input rod stays inside clevis.
3. With pedal pulled and held by hand, press stop lamp switch and ASCD cancel switch (or brake switch) until its threaded end con-
tacts stopper rubber.
4. With the threaded end of stop lamp switch and ASCD cancel switch (or brake switch) contacting stopper rubber, rotate switch
clockwise by 45 ° to secure.
CAUTION:
Make sure that the clearance “C” between stopper rubber
and threaded end of stop lamp switch and ASCD cancel
switch (or brake switch) is within the standard.
5. Check pedal play. CAUTION:
Make sure that stop lamps go off when pedal is released.
6. Start engine to check brake pedal depressed height.
H Brake pedal height (from dash low-
er panel top surface) 161.5
− 171.5 mm (6.358 − 6.752 in)
D Depressed pedal height [under a
force of 490 N (50 kg, 110 lb) with
engine running] More than 95 mm (3.74 in)
C Clearance between stopper rubber
and the threaded end of stop lamp
switch and ASCD cancel switch (or
brake switch) 0.74
− 1.96 mm (0.0291 −0.0772 in)
A Pedal play 3 − 11 mm (0.12 − 0.43 in)
SFIA2380E
PFIA0819E
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Page 991 of 3924
BRAKE PEDALBR-7
< SERVICE INFORMATION >
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Make sure the rivets in the upper part of brake pedal are not deformed.
Make sure that joint length “L” of sub-bracket and sliding plate is
5.5 mm (0.217 in) or more.
Replace brake pedal assembly if any non-standard condition is detected.
Check clevis pin and plastic stopper for damage and deformation. Replace clevis pin if there are.
INSTALLATION
Installation in the reverse order of removal.
After installing brake pedal assembly to the vehicle, adjust brake pedal height. Refer to BR-5, "
Inspection
and Adjustment".
SFIA2487E
SBR997
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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Page 999 of 3924

BRAKE BOOSTERBR-15
< SERVICE INFORMATION >
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CAUTION:
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted surfaces of body, immediately wipe it off and them wash it away with water
immediately.
Be careful not to deform or bend brake tube while removing and installing brake booster.
Replace clevis pin if it is damaged.
Be careful not to damage brake booster stud bolt thr eads. If brake booster is tilted or inclined during
installation, dash panel may damage the threads.
Install the check valve in the correct direction.
1. Remove vacuum hose from brake booster. Refer to BR-16
.
2. Remove brake master cylinder. Refer to BR-12, "
Removal and Installation".
3. Disconnect harness connector from brake booster assembly. (ICC model)
4. Remove snap pin and clevis pin from inside the vehicle. Refer to BR-6, "
Component".
5. Remove nuts from brake booster and brake pedal bracket.
6. Remove brake booster assembly from engine room.
INSPECTION AFTER REMOVAL
Output Rod Length Inspection
1. Using a handy vacuum pump, apply a vacuum of –66.7 kPa (– 500 mmHg, –19.69 inHg) to brake booster.
2. Check output rod length.
INSTALLATION
1. Loosen lock nut to adjust input r od length so that the length “B”
(shown in the figure) satisfies the specified value.
2. After adjusting “B”, temporarily tighten lock nut to install brake booster assembly to the vehicle. At this time, make sure to
install a gasket between brake booster assembly and the engine
room.
3. Connect brake pedal with clevis of input rod.
4. Install brake pedal bracket mounting nuts and bolt and tighten them to the specified torque. BR-6, "
Component".
5. Install brake tube from brake master cylinder to ABS actuator. Refer to BR-10, "
Hydraulic Circuit".
6. Install master cylinder to booster assembly. Refer to BR-12, "
Removal and Installation".
7. Adjust the height and play of brake pedal. BR-5, "
Inspection and Adjustment".
8. Tighten lock nut of input rod to the specified torque. Refer to BR-14, "
Component".
9. Bleed air. Refer to BR-8, "
Bleeding Brake System".
Standard dimension when
applying a vacuum of
− 66.7 kPa ( −500 mmHg, −19.69 inHg):
15.6 − 15.9 mm (0.614 − 0.626 in)
SFIA2146E
Length “B” : 126.5 mm (4.98 in)
SGIA0060E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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Page 1014 of 3924

BR-30
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001327639
Unit: mm (in)
Brake PedalINFOID:0000000001327640
Brake BoosterINFOID:0000000001327641
Vacuum type
Check ValveINFOID:0000000001327642
Front Disc BrakeINFOID:0000000001327643
Rear Disc BrakeINFOID:0000000001327644
Front brakeRotor outer diameter
× thickness 320 × 34 (12.598 × 1.339)
Pad length × width × thickness 130.0 × 50.0 × 11.0 (5.118 × 1.969 × 0.433)
Cylinder bore diameter 45.0 (1.772) × 2
Rear brake Rotor outer diameter
× thickness 308 × 16 (12.13 × 0.63)
Pad length × width × thickness 83.0 × 33.0 × 8.5 (3.268 × 1.299 × 0.335)
Cylinder bore diameter 42.86 (1.6874)
Master cylinder Cylinder bore diameter 25.4 (1.00)
Control valve Valve model Electric brake force distribution
Brake booster Diaphragm diameter Primary 228.5 (9.0)
Secondary 203.0 (8.0)
Recommended brake fluid DOT 3
Brake pedal height (from dash lower panel top surface) 161.5 − 171.5 mm (6.358 − 6.752 in)
Depressed pedal height
[under a force of 490 N (50 kg, 110 lb) with engine running] More than 95 mm (3.74 in)
Clearance between stopper rubber and the threaded end of stop lamp
switch and ASCD cancel switch (or brake switch) 0.74
− 1.96 mm (0.0291 − 0.0772 in)
Pedal play 3 − 11 mm (0.12 − 0.43 in)
Output rod length 15.6 − 15.9 mm (0.614 − 0.626 in)
Input rod length 126.5 mm (4.98 in)
Vacuum leakage
[at a vacuum of –66.7 kPa (–500 mmHg, –19.69 inHg)]Within vacuum of 1.3 kPa (10 mmHg, 0.39 inHg) for 15
seconds
Brake padStandard thickness 11.0 mm (0.433 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotor Standard thickness 34.0 mm (1.339 in)
Wear limit 32.0 mm (1.260 in)
Maximum uneven wear (measured at 8 positions) 0.015mm (0.0006 in) or less
Runout limit (with the disc rotor attached to the vehicle) 0.04 mm (0.0016 in) or less
Brake pad
Standard thickness 8.5 mm (0.335 in)
Repair limit thickness 2.0 mm (0.079 in)
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Page 1089 of 3924
CO-18
< SERVICE INFORMATION >[VQ35DE]
RADIATOR (ALUMINUM TYPE)
2. Install new sealing rubber while pushing it with fingers.
CAUTION:
Be careful not to twist sealing rubber.
3. Caulk tank in numerical order as shown in the figure with the radiator plate pliers A (SST).
Use pliers in the locations where the radiator plate pliers A
[SST: KV99103510 ( — )] cannot be used.
4. Make sure that the rim is completely crimped down.
SLC917A
SLC904-A
PBIC2076E
SLC897
Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
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Page 1117 of 3924
CO-46
< SERVICE INFORMATION >[VK45DE]
RADIATOR (ALUMINUM TYPE)
2. Install new sealing rubber while pushing it with fingers.
CAUTION:
Be careful not to twist sealing rubber.
3. Caulk tank in numerical order as shown in the figure with radia- tor plate pliers A (SST).
Use pliers in the locations where radiator plate pliers A [SST:
KV99103510 ( — )] cannot be used.
4. Make sure that the rim is completely crimped down.
SLC917A
SLC904-A
PBIC2076E
SLC897
Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C