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REPAIR FOR COMPONENT PARTSAT-303
< SERVICE INFORMATION >
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CAUTION:
Take care with order of plates.
2. Using a flat-bladed screwdriver, install snap ring in high and low reverse clutch drum.
3. Install bearing race to high and low reverse clutch drum. CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to bearing race.
Direct ClutchINFOID:0000000001327409
COMPONENTS
VQ35DE models
SCIA2868E
SCIA5215E
SCIA7128E
1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate
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ASSEMBLYAT-309
< SERVICE INFORMATION >
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14. Install needle bearing to drum support edge surface. CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
15. Install seal rings to drum support. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
16. Install spring retainer and return spring in transmission case.
17. Set the SST on spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
SCIA2796E
SCIA3333E
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ASSEMBLYAT-311
< SERVICE INFORMATION >
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19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.
21. Install snap ring in transmission case.
22. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate. Refer to
“Parts Information” for retaining plate.
23. Install needle bearing to transmission case. CAUTION:
Take care with the direction of needle bearing. Refer to
AT-264, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
SCIA5249E
SCIA2439E
Specified clearance “A”
Standard : 0.7 - 1.1 mm (0.028 - 0.043 in)
SCIA3129E
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ASSEMBLYAT-313
< SERVICE INFORMATION >
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VK45DE models
- Return spring (1)
- Parking pawl (2)
27. Install parking pawl (with return spring) and pawl shaft to rear extension (2WD models) or adapter case (AWD models).
28. Install parking actuator support to rear extension (2WD models) or adapter case (AWD models).
29. Install needle bearing to rear extension (2WD models) or adapter case (AWD models).
CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
30. Install seal rings to output shaft. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
SCIA6180J
SCIA3424E
SCIA3423E
SCIA5221E
SCIA5209E
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AT-314
< SERVICE INFORMATION >
ASSEMBLY
31. Install parking gear to output shaft.
32. Install output shaft in transmission case.CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
33. Install bearing race to output shaft.
34. Install rear extension assembly (2WD models) or adapter case assembly (AWD models) according to the following procedures.
a. 2WD models
i. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-44, "
Recommended Chemical Product
and Sealant".) to rear extension assembly as shown in the fig-
ure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
SCIA5247E
SCIA5030E
SCIA5245E
SCIA8228E
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AT-316
< SERVICE INFORMATION >
ASSEMBLY
iii. Tighten adapter case assembly mounting bolts (1) to specifiedtorque. [With bracket (2).] Refer to AT-249, "
Component".
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (3).
Refer to GI section to mark sure icons (symbol marks) in the fig-
ure. Refer to GI-8, "
Component".
35. Install needle bearing in drum support. CAUTION:
Take care with the direction of needle bearing. Refer to
AT-264, "
Location of Adjusting Sh ims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
36. Install direct clutch assembly in reverse brake. CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
37. Install high and low reverse clutch assembly in direct clutch.
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ASSEMBLYAT-317
< SERVICE INFORMATION >
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38. Using a flat-bladed screwdriver, align drive plate.
39. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
CAUTION:
Check that portion “A” of high and low reverse clutch drum
protrudes approximately 2 mm (0 .08 in) beyond portion “B”
of rear sun gear.
40. Install needle bearing in rear carrier assembly. CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
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SCIA5018E
SCIA3130E
SCIA2803E
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AT-318
< SERVICE INFORMATION >
ASSEMBLY
41. Install bearing race in rear carrier assembly.CAUTION:
Apply petroleum jelly to bearing race.
42. Install rear carrier assembly in direct clutch drum.
43. Install needle bearing (rear side) to mid carrier assembly. CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Sh ims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
44. Install needle bearing (front side) to mid carrier assembly. CAUTION:
Take care with the direction of needle bearing. Refer toAT-264, "
Location of Adjusting Sh ims, Needle Bearings,
Thrust Washers and Snap Rings".
Apply petroleum jelly to needle bearing.
45. Install mid carrier assembly in rear carrier assembly.
SCIA5175E
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SCIA2804E
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