Page 3834 of 3924

TF-48
< SERVICE INFORMATION >
TRANSFER ASSEMBLY
1. Install front drive shaft front bearing, using drifts.
2. Install front drive shaft rear bearing, using a drift.
3. Install drive chain to front drive shaft.CAUTION:
Identification mark of drive ch ain should be in the side of
front bearing of front drive shaft.
4. Install drive chain to mainshaft, and then install tap front drive shaft with plastic hammer. Press-fit rear bearing of front drive
shaft to rear case.
CAUTION:
Be careful not to tap drive chain.
5. Install front case to rear case. Refer to "Front case and rear case".
Mainshaft Assembly
1. Install needle bearing to mainshaft.CAUTION:
Apply ATF to periphery of needle bearing.
2. Install sprocket and electric controlled coupling to mainshaft.
3. Install spacer to main shaft. Tool number : ST33200000 (J-26082)
PDIA0276E
Tool number : KV38104010 ( — )
PDIA0277E
PDIA0284E
PDIA0257E
PDIA0273E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 3835 of 3924
TRANSFER ASSEMBLYTF-49
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
4. Install snap ring to mainshaft. CAUTION:
Do not reuse snap ring.
5. Install mainshaft assembly to rear case, then install front case and rear case. Refer to "Front case and rear case".
Front Case and Rear Case
1. Install breather tube, with plastic hammer.CAUTION:
Pay attention to the dir ection of breather tube.
2. Install baffle plate to rear case, and tighten bolt to the specified torque. Refer to "COMPONENTS".
3. Install rear bearing to rear case, using a drift. CAUTION:
Apply ATF to inside of rear bearing.
4. Install snap ring to rear case. CAUTION:
Do not reuse snap ring.
SDIA1602E
PDIA0274E
Tool number : KV38104010 ( — )
PDIA0275E
PDIA0263E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 3836 of 3924
TF-50
< SERVICE INFORMATION >
TRANSFER ASSEMBLY
5. Install mainshaft assembly to rear case, using a drift.CAUTION:
ATF should be applied to contact surface of mainshaft and
rear bearing.
6. Install O-ring to transfer assembly harness connector. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install transfer assembly harness connector into rear case.
8. Install retainer to transfer assembly harness connector.
9. Hold electric controlled coupling harness (1) with oil cover hold plate (2), install oil cover (3) to rear case (4), and tighten bolt to
the specified torque. Refer to "COMPONENTS".
CAUTION:
The harness should be gu ided by a cut portion.
10. Install oil gutter to rear case. CAUTION:
The tip of oil gutter should be put into rear case groove.Tool number : ST35321000 ( — )
SDIA2368E
SDIA1597E
SDIA3610E
PDIA0261E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 3837 of 3924

TRANSFER ASSEMBLYTF-51
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
11. Install drive chain to front drive shaft. CAUTION:
Identification mark of drive ch ain should be in the side of
front bearing of front drive shaft.
12. Install drive chain to mainshaft, and then install tap front drive shaft with plastic hammer. Press-fit rear bearing of front drive
shaft to rear case.
CAUTION:
Be careful not to tap drive chain.
13. Install mainshaft bearing to front case, using a drift.
14. Install snap ring to front case. CAUTION:
Do not reuse snap ring.
15. Apply liquid gasket to mating surface of rear case. Use Genuine Anaerobic Liqu id Gasket or equivalent.
Refer to GI-44, "
Recommended Chemical Product and
Sealant".
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
PDIA0284E
PDIA0257E
Tool number : ST30621000 (J-25742-5)
PDIA0283E
PDIA0267E
SDIA2312E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C