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![INFINITI FX35 2008 Service Manual
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WATER PUMP
WATER PUMP
ComponentINFOID:0000000001325856
Removal and InstallationINFOID:0000000001325857
CAUTION:
When removing water pump assembly, be careful
INFINITI FX35 2008 Service Manual
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WATER PUMP
WATER PUMP
ComponentINFOID:0000000001325856
Removal and InstallationINFOID:0000000001325857
CAUTION:
When removing water pump assembly, be careful](/manual-img/42/57017/w960_57017-1092.png)
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WATER PUMP
WATER PUMP
ComponentINFOID:0000000001325856
Removal and InstallationINFOID:0000000001325857
CAUTION:
When removing water pump assembly, be careful
not to get engine coolant on drive belts.
Water pump cannot be disassembled and should be replaced as a unit.
After installing water pump, connect hose and cl amp securely, then check for leaks using the radia-
tor cap tester (commercial service tool) and the radiator cap tester adapter (commercial service
tool).
REMOVAL
1. Remove front engine undercover with power tool.
2. Remove drive belts. Refer to EM-15, "
Removal and Installation".
3. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
4. Remove air duct (inlet), power duct and air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove water drain plug (front) on water pump side of cylinder block to drain engine coolant from engine inside.
6. Remove chain tensioner cover and water pump cover from front timing chain case. Use the seal cutter [SST: KV10111100 (J37228)] to cut liquid gasket for removal.
7. Remove timing chain tensioner (primary) as follows:
1. Timing chain tensioner (primary) 2. Chain tensioner cover 3. Water pump cover
4. Water pump 5. O-rings 6. Water drain plug (front)
SBIA0482E
PBIC2662E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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WATER PUMP
b. Apply a continuous bead of liquid gasket with the tube presser
(commercial service tool) to mating surface of chain tensioner
cover and water pump INFINITI FX35 2008 Service Manual
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WATER PUMP
b. Apply a continuous bead of liquid gasket with the tube presser
(commercial service tool) to mating surface of chain tensioner
cover and water pump](/manual-img/42/57017/w960_57017-1096.png)
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WATER PUMP
b. Apply a continuous bead of liquid gasket with the tube presser
(commercial service tool) to mating surface of chain tensioner
cover and water pump cover.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-44, "
Recommended Chemical Product and Sealant".
CAUTION:
Attaching should be done with in 5 minutes after coating.
c. Tighten mounting bolts.
5. Install water drain plug (front) on water pump side of cylinder block. Apply liquid gasket to the thread of water drain plug (front).
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-44, "
Recommended Chemical Prod-
uct and Sealant".
6. Install in the reverse order of removal for remaining parts. After starting engine, let idle fo r three minutes, then rev engine up to 3,000 rpm under no load to
purge air from the high-pressure chamber of ch ain tensioner. Engine may produce a rattling
noise. This indicates that air still remains in the chamber and is not a matter of concern.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using the radiator cap tester adapter (commercial service tool) and the
radiator cap tester (commercial service tool). Refer to CO-10, "
Inspection".
Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.
PBIC2663E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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WATER INLET AND THERMOSTAT ASSEMBLYCO-27
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ComponentINFOID:0000000001325858
Refer to
GI-8, "Compo INFINITI FX35 2008 Service Manual
WATER INLET AND THERMOSTAT ASSEMBLYCO-27
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WATER INLET AND THERMOSTAT ASSEMBLY
ComponentINFOID:0000000001325858
Refer to
GI-8, "Compo](/manual-img/42/57017/w960_57017-1097.png)
WATER INLET AND THERMOSTAT ASSEMBLYCO-27
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WATER INLET AND THERMOSTAT ASSEMBLY
ComponentINFOID:0000000001325858
Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325859
REMOVAL
1. Remove front engine undercover using power tool.
2. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-10, "
Changing Engine Coolant" and CO-22, "Component".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
3. Remove air duct (inlet). Refer to EM-17, "
Component".
4. Disconnect radiator hose (lower) and oil cooler wate r hose from water inlet and thermostat assembly.
5. Remove water inlet and thermostat assembly. CAUTION:
Do not disassemble water inle t and thermostat assembly.
Replace them as a unit, if necessary.
INSPECTION AFTER REMOVAL
1. Check valve seating condition at ordinary r oom temperatures. It should seat tightly.
1. Water inlet and thermostat assembly 2. Gasket
PBIC5002E
SLC962AB
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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WATER INLET AND THERMOSTAT ASSEMBLY
2. Check valve operation.
If the malfunctioning condition, when valve seating at ordinary
room temperature, or measured va INFINITI FX35 2008 Service Manual
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WATER INLET AND THERMOSTAT ASSEMBLY
2. Check valve operation.
If the malfunctioning condition, when valve seating at ordinary
room temperature, or measured va](/manual-img/42/57017/w960_57017-1098.png)
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WATER INLET AND THERMOSTAT ASSEMBLY
2. Check valve operation.
If the malfunctioning condition, when valve seating at ordinary
room temperature, or measured values are out of the standard,
replace water inlet and thermostat assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
Be careful not to spill engine coolant over en gine room. Use rag to absorb engine coolant.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using the radiator cap tester adapter (commercial service tool) and the
radiator cap tester (commercial service tool). Refer to CO-10, "
Inspection".
Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.
Thermostat
Valve opening temperature 76 - 79 °C (169 - 174 °F)
Maximum valve lift 8.6 mm/90 °C (0.339 in/194 °F)
Valve closing temperature 71 °C (160 °F)
SLC949A
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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WATER OUTLET AND WATER PIPINGCO-29
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ComponentINFOID:0000000001325860
Removal and InstallationINFOID:00000 INFINITI FX35 2008 Service Manual
WATER OUTLET AND WATER PIPINGCO-29
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ComponentINFOID:0000000001325860
Removal and InstallationINFOID:00000](/manual-img/42/57017/w960_57017-1099.png)
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WATER OUTLET AND WATER PIPING
ComponentINFOID:0000000001325860
Removal and InstallationINFOID:0000000001325861
REMOVAL
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator drain plug at the
bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-10, "
Changing Engine Coolant" and CO-22, "Component".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
3. Remove engine cover with power tool. Refer to EM-19, "
Component".
4. Remove air duct (inlet), air duct and air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove radiator hose (upper) and heater hose.
6. Remove the following parts, when remove water outlet. A/T fluid charging pipe: Refer to AT-241, "
Removal and Installation (2WD Models)".
Intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
Rocker cover (right bank). Refer to EM-51, "
Component".
7. Remove engine coolant temperature sensor as necessary. CAUTION:
Be careful not to damage engi ne coolant temperature sensor.
8. Remove water outlet, heater pipe, water bypass hoses and water pipe.
INSTALLATION
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator hose (upper)
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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WATER OUTLET AND WATER PIPING
Note the following, and install in the reverse order of removal.
Securely insert each hose, and install clamp at a pos
ition where it does not interfere with the pipe bulge.
When inserting water pipe into water outlet, apply neutral detergent to O-ring.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using the radiator cap tester adapter (commercial service tool) and the
radiator cap tester (commercial service tool). Refer to CO-10, "
Inspection".
Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000001325862
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
RADIATOR
Unit: kPa (kg/cm2, psi)
THERMOSTAT
Engine coolant capacity [With reservoir tank (“MAX” level)] 8.6 (9-1/8, 7- 5/8)
Reservoir tank engine coolant capacity (At “MAX” level) 0.8 (7/8, 3/4)
Cap relief pressure
Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage testing pressure 157 (1.6, 23)
Valve opening temperature 76 - 79 °C (169 - 174 °F)
Maximum valve lift 8.6 mm/90 °C (0.339 in/194 °F)
Valve closing temperature 71 °C (160 °F)
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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PREPARATIONCO-33
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PREPARATION
Special Service ToolINFOID:0000000001325864
The actual shapes of Kent-Moore
tools may from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000001325865
Tool number
(Kent-Moore No.)
Tool name Description
KV99103510
(—)
Radiator plate pliers A Installing radiator upper and lower tanks
KV99103520
(—)
Radiator plate pliers B Removing radiator upper and lower tanks
S-NT224
S-NT225
Tool name
Description
Power tool Loosening nuts and bolts
Radiator cap tester Checking radiator and radiator cap
Radiator cap tester adapter
(J33984-A) Adapting radiator cap tester to radiator cap
and thermostat housing filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
PBIC0190E
PBIC1982E
S-NT564
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C