REFRIGERANT LINESATC-135
< SERVICE INFORMATION >
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Be sure to clean carefully.
4. Remove liquid tank and power steering oil cooler mounting bolts.
5. Lift liquid tank bracket upward. Remove liquid tank bracket from protruding part of condenser.
6. Slide liquid tank upward, and then remove liquid tank.
INSTALLATION
Install liquid tank, and then install liquid tank bracket on condenser.
CAUTION:
Make sure liquid tank bracket is securely installed at protru- sion of condenser. (Make sure liquid tank bracket does not
move to a position below center of liquid tank.)
Replace O-rings of condenser pipe with new ones, and then
apply compressor oil to it when installing it.
When recharging refrigerant, check for leaks.
Removal and Installation of CondenserINFOID:0000000001328227
REMOVAL
1. Use a refrigerant collecting equipment (f or HFC-134a) to discharge the refrigerant.
2. Remove cooling fan. Refer to CO-48
(VK45DE).
3. Remove radiator cooling fan assembly. Refer to CO-13
(VQ35DE).
4. Remove radiator shroud. Refer to CO-40
(VK45DE).
SJIA1644E
RJIA0672E
RJIA0673E
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ATC-136
< SERVICE INFORMATION >
REFRIGERANT LINES
5. Remove washer tank mounting bolt.
6. Remove high-pressure flexible hose bracket mounting bolt.
7. Disconnect high-pressure flexible hose and high-pressure pipe1 from condenser.
a. Set a disconnector [condenser outlet (SST: 9253089908), con- denser inlet (SST: 9253089912)] on A/C piping.
b. Slide a disconnector upward until it clicks.
c. Slide A/C piping upward and disconnect it. CAUTION:
Cap or wrap the joint of co ndenser, high-pressure flexible
hose and high-pressure pipe 1 with suitable material such
as vinyl tape to avoid the entry of air.
8. Remove condenser mounting bolts.
9. Remove radiator upper mount, move radiator and condenser to the engine side.
10. Remove condenser. CAUTION:
Be careful not to damage the core su rface of the condenser and the radiator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of high-pressure flexible hose and high-pressure pipe 1 with new ones, and then
apply compressor oil to it when installing it.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
PBIC1534E
RJIA2065E
RJIA2066E
SJIA1570E
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BL-1
BODY
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CONTENTS
BODY, LOCK & SECURITY SYSTEM
SERVICE INFORMATION .. ..........................4
DTC INDEX ..................................................... .....4
INTELLGENT KEY UNIT U1000 ...............................4
INTELLGENT KEY UNIT B2013-B2014 ............. ......4
ECM P1610-P1615 ...................................................4
PRECAUTIONS ...................................................5
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
5
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
5
Precaution for Work ..................................................5
PREPARATION ...................................................6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................6
SQUEAK AND RATTLE TROUBLE DIAGNO-
SIS .......................................................................
7
Work Flow ........................................................... ......7
Generic Squeak and Rattle Troubleshooting ............9
Diagnostic Worksheet .............................................11
HOOD .................................................................13
Fitting Adjustment ............................................... ....13
Removal and Installation of Hood Assembly ...........14
Removal and Installation of Hood Lock Control ......15
Hood Lock Control Inspection ............................. ....16
RADIATOR CORE SUPPORT ...........................18
Removal and Installation ..................................... ....18
FRONT FENDER ................................................20
Removal and Installation ..................................... ....20
POWER DOOR LOCK SYSTEM ........................21
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
21
System Description .................................................22
CAN Communication System Description ...............23
CAN Communication Unit .................................... ....23
Schematic/With Intelligent Key ................................24
Wiring Diagram - D/LOCK -/With Intelligent Key .....25
Schematic/Without Intellig ent Key ...........................30
Wiring Diagram - D/LOCK -/Without Intelligent
Key ...................................................................... ....
31
Terminal and Reference Value for BCM ..................35
Terminal and Reference Value for Intelligent Key
Unit (With Intelligent Key System) ...........................
35
Work Flow ................................................................36
CONSULT-III Function (BCM) .................................36
Trouble Diagnosis Chart by Symptom .....................37
Check BCM Power Supply and Ground Circuit .......37
Check Door Switch ..................................................38
Check Key Switch ....................................................42
Check Door Lock and Unlock Switch ......................43
Check Door Lock Actuator (Driver Side) .................45
Check Door Lock Actuator (Passenger Side and
Rear LH/RH) ............................................................
45
Check Fuel Lid Lock Actuator ..................................46
Check Front Door Key Cylinder Switch (Lock) ........47
Check Front Door Key Cylinder Switch (Unlock) .....47
Check Select Unlock Relay Circuit ..........................48
REMOTE KEYLESS ENTRY SYSTEM .............50
Component Parts and Harness Connector Loca-
tion ...........................................................................
50
System Description ..................................................50
CAN Communication System Description ...............53
CAN Communication Unit ........................................53
Schematic ................................................................54
Wiring Diagram - KEYLES - ....................................55
Terminal and Reference Value for BCM ..................58
Terminal and Reference Value for IPDM E/R ..........59
CONSULT-III Function (BCM) .................................60
Work Flow ................................................................62
Trouble Diagnosis Chart by Symptom .....................62
Check Key Fob Battery and Function ......................63
Check ACC Switch ..................................................64
Check Door Switch ..................................................65
Check Key Switch ....................................................68
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BL-10
< SERVICE INFORMATION >
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area c an often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the pos ition the seat is in and the load placed on the seat when
the noise is present. These conditions should be dupl icated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of thes e incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger room.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the \
vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
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HOODBL-15
< SERVICE INFORMATION >
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1. Support the hood striker with a proper material to prevent it from falling.
WARNING:
Body injury may occur if no supporting rod is holding the
hood open when removi ng the hood stay.
2. Remove the hood stays from the stud balls on the body side.
3. Remove the hinge mounting nuts on the hood to remove the hood assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Hood Lock ControlINFOID:0000000001327785
REMOVAL
1. Remove the front grill. Refer to EI-22, "Component Parts Location".
2. Remove the front fender protector (LH). Refer to EI-24, "
Component Parts Location".
3. Disconnect the hood lock cable from the hood lock, and c lip it from the radiator core support upper and
hood ledge.
4. Remove instrument driver lower panel. Refer to IP-11, "
Removal and Installation".
5. After the bolt of the case with the air cleaner is disconnected, and it is moved, the cable is pulled.
PIIA6058E
1. Hood lock 2. Hood lock cable 3. Clip
4. Hood ledge upper front (LH) 5. Dash lower cross member reinforce (LH)
PIIA6017E
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BL-18
< SERVICE INFORMATION >
RADIATOR CORE SUPPORT
RADIATOR CORE SUPPORT
Removal and InstallationINFOID:0000000001327787
REMOVAL
1. Remove the front fender protector. Refer to EI-24, "Component Parts Location".
2. Remove the front bumper. Refer to EI-14, "
Component Parts Location".
3. Remove the ICC. Refer to ACS-65
.
4. Remove the headlamp. Refer to LT-30, "
Removal and Installation".
5. Remove the washer tank. Refer to WW-28, "
Removal and Installation of Washer Tank".
6. Remove the resonator. Refer to EM-17
or EM-173.
7. Remove the power steering oil cooler. Refer to PS-37
.
8. Remove the ambient sensor. Refer to ATC-99, "
Removal and Installation".
9. Remove the crash zone sensor. Refer to SRS-42, "
Removal and Installation".
10. Remove the horn connector, cooling fan connector and harness clip.
11. Remove the hood lock and disconnect hood lock control cable. Refer to BL-15, "
Removal and Installation
of Hood Lock Control".
12. Remove the reservoir tank. Refer to CO-40, "
Removal and Installation" or CO-13, "Removal and Installa-
tion".
13. Remove mounting blots and remove radiator core support. Remove mounting bolts with power tool.
14. After remove radiator core suppor t, remove the horn, cooling fan.
1. Radiator core support assembly 2. Bolt 3. Bolt
4. Horn (High) 5. Air guide (RH) 6. Cooling fan
7. Air guide (LH) 8. Horn (Low)
PIIA6018E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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RADIATOR CORE SUPPORTBL-19
< SERVICE INFORMATION >
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INSTALLATION
Install in the reverse order of removal.
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CO-1
ENGINE
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SECTION CO
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CONTENTS
ENGINE COOLING SYSTEM
VQ35DE
SERVICE INFORMATION .. ..........................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution for Liquid Gasket .....................................3
PREPARATION ...................................................5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
OVERHEATING CAUSE ANALYSIS ..................7
Troubleshooting Chart ......................................... ......7
COOLING SYSTEM ....................................... .....9
Cooling Circuit ..................................................... ......9
System Chart ............................................................9
ENGINE COOLANT ...........................................10
Inspection ............................................................ ....10
Changing Engine Coolant .......................................10
RADIATOR .........................................................13
Component .......................................................... ....13
Removal and Installation .........................................13
Checking Radiator Cap ...........................................14
Checking Radiator ...................................................15
RADIATOR (ALUMINUM TYPE) ........................16
Component .......................................................... ....16
Disassembly and Assembly ....................................16
COOLING FAN ...................................................20
Component .......................................................... ....20
Removal and Installation .........................................20
Disassembly and Assembly ....................................20
WATER PUMP ...................................................22
Component .......................................................... ....22
Removal and Installation .........................................22
WATER INLET AND THERMOSTAT ASSEM-
BLY ....................................................................
27
Component .......................................................... ....27
Removal and Installation .........................................27
WATER OUTLET AND WATER PIPING ..........29
Component ..............................................................29
Removal and Installation .........................................29
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
31
Standard and Limit ..................................................31
VK45DE
SERVICE INFORMATION .. .........................
32
PRECAUTIONS .................................................32
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ....
32
PREPARATION .................................................33
Special Service Tool ................................................33
Commercial Service Tool ........................................33
OVERHEATING CAUSE ANALYSIS ................34
Troubleshooting Chart .............................................34
COOLING SYSTEM ..........................................36
Cooling Circuit .........................................................36
System Chart ...........................................................36
ENGINE COOLANT ..........................................37
Inspection ................................................................37
Changing Engine Coolant ........................................37
RADIATOR ....................................... .................40
Component .......................................................... ....40
Removal and Installation .........................................40
Checking Radiator Cap ...........................................42
Checking Radiator ...................................................43
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