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TROUBLE DIAGNOSISATC-95
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3. Check voltage between intake sensor harness connector M254 terminal 2 and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
2.CHECK CIRCUIT CONTINUITY BETWEEN INTAKE SENSOR AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector.
3. Check continuity between intake sensor harness connector M254 terminal 1 and unified meter and A/C amp. harness con-
nector M57 terminal 49.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3.CHECK INTAKE SENSOR
Refer to "Intake Sensor".
OK or NG
OK >> 1. Replace unified meter and A/C amp. 2. Go to self-diagnosis ATC-43, "
Self-Diagnosis Function" and perform self-diagnosis STEP-2.
Confirm that code No. 20 is displayed.
NG >> 1. Replace intake sensor. 2. Go to self-diagnosis ATC-43, "
Self-Diagnosis Function" and perform self-diagnosis STEP-2.
Confirm that code No. 20 is displayed.
4.CHECK CIRCUIT CONTINUITY BETWEEN INTAKE SENSOR AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector.
3. Check continuity between intake sensor harness connector M254 terminal 2 and unified meter and A/C amp. harness con-
nector M57 terminal 41.
4. Check continuity between intake sensor harness connector M254 terminal 2 and ground.
OK or NG
OK >> 1. Replace unified meter and A/C amp. 2. Go to self-diagnosis ATC-43, "
Self-Diagnosis Function" and perform self-diagnosis STEP-2.
Confirm that code No. 20 is displayed.
NG >> Repair harness or connector.
COMPONENT INSPECTION
Intake Sensor
2 – Ground : Approx. 5 V
RJIA2031E
1 – 49 : Continuity should exist.
RJIA2032E
2 – 41 : Continuity should exist.
2 – Ground : Continuity should not exist.
RJIA2033E
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ATC-96
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
After disconnecting intake sensor connector M254, measure resis-
tance between terminals 1 and 2 at sensor side. Refer to the table
below.
If NG, replace intake sensor.
Temperature °C ( °F) Resistance k Ω
− 15 (5) 12.34
− 10 (14) 9.62
− 5 (23) 7.56
0 (32) 6.00
5 (41) 4.80
10 (50) 3.87
15 (59) 3.15
20 (68) 2.57
25 (77) 2.12
30 (86) 1.76
35 (95) 1.47
40 (104) 1.23 45 (113) 1.04
RJIA2034E
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AMBIENT SENSORATC-99
< SERVICE INFORMATION >
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AMBIENT SENSOR
Removal and InstallationINFOID:0000000001328202
REMOVAL
1. Remove front grille. Refer to EI-22.
2. Disconnect ambient sensor c onnector, and then remove ambi-
ent sensor.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA2016E
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ATC-100
< SERVICE INFORMATION >
IN-VEHICLE SENSOR
IN-VEHICLE SENSOR
Removal and InstallationINFOID:0000000001328203
REMOVAL
1. Remove instrument driver lower panel. Refer to IP-10.
2. Remove mounting screw, and then remove in-vehicle sensor.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA2036E
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SUNLOAD SENSORATC-101
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SUNLOAD SENSOR
Removal and InstallationINFOID:0000000001328204
REMOVAL
1. Remove front defroster grille (RH). Refer to IP-10.
2. Disconnect sunload sensor connector, and then remove the sunload sensor.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA2026E
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ATC-102
< SERVICE INFORMATION >
INTAKE SENSOR
INTAKE SENSOR
Removal and InstallationINFOID:0000000001328205
REMOVAL
1. Remove low-pressure pipe 2 and high-pressure pipe 3. Refer to ATC-133, "Removal and Installation of
Low-Pressure Pipe 2 and High-pressure Pipe 3".
CAUTION:
Cap or wrap the joint of evaporator, low-pressure pipe 1 and high-pressure pipe 2 with suitable
material such as vinyl tape to avoid the entry of air.
2. Slide evaporator to passenger side, and then remove intake sensor.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of low-pressure pipe 1, 2 and high-p ressure pipe 2, 3 with new ones, and then apply
compressor oil to it when installing it.
Mark the mounting position of intake sensor bracket prior to removal so that the reinstalled sensor
can be located in the same position.
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is comp leted, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
RJIA0928E
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HEATER & COOLING UNIT ASSEMBLYATC-111
< SERVICE INFORMATION >
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Disassembly and AssemblyINFOID:0000000001328212
1. Heater pipe grommet 2. Heater core 3. Heater pipe cover
4. Aspirator 5. Aspirator hose 6. Air mix door motor (driver side)
7. Air mix door (slide door) 8. Max. cool door link 9. Max. cool door lever
10. Ventilator door lever 11. Ventilator door link 12. Air mix door motor (passenger side)
13. Intake sensor bracket 14. Intake sensor 15. Foot duct (right)
16. Evaporator cover 17. Evaporator cover adaptor 18. Heater pipe bracket
19. Insulator 20. Heater case (right) 21. Low-pressure pipe 2
22. O-ring 23. High-pressure pipe 3 24. Expansion valve
PJIA0157E
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REFRIGERANT LINESATC-137
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After piping connection is comple ted, pull male-side piping by hand to make sure that connection
does not come loose.
When recharging refrigerant, check for leaks.
Removal and Installation of Refrigerant Pressure SensorINFOID:0000000001328228
REMOVAL
1. Remove condenser. Refer to ATC-135, "Removal and Installation of Condenser".
2. Remove refrigerant pressure sensor from condenser. CAUTION:
When working, be careful no t to damage the condenser.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Apply compressor oil to O-ring of refrig erant pressure sensor when installing it.
Removal and Installation of EvaporatorINFOID:0000000001328229
REMOVAL
1. Remove low-pressure pipe 2 and high-pressure pipe 3. Refer to ATC-133, "Removal and Installation of
Low-Pressure Pipe 2 and High-pressure Pipe 3".
CAUTION:
Cap or wrap the joint of evaporator, low-pressure pipe 2 and high-pressure pipe 3 with suitable
material such as vinyl tape to avoid the entry of air.
2. Slide evaporator, and then remove it from heater & cooling unit assembly.
3. Remove intake sensor from evaporator, and then remove evap- orator.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings of low-pressure pipe 2 and high- pressure pipe 3 with new ones, and then apply
compressor oil to it when installing it.
Female-side piping c onnection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is comple ted, pull male-side piping by hand to make sure that connection
does not come loose. High-pressure flexible hose bracket mounting bolt
: 5.5 N·m (0.56 kg-m, 49 in-lb)
RJIA2076E
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