CO-42
< SERVICE INFORMATION >[VK45DE]
RADIATOR
11. Lift up and remove radiator.
CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-37, "
Inspection".
Start and warm up engine. Visually Check if t here is no leaks of engine coolant and A/T fluid.
Checking Radiator CapINFOID:0000000001325873
Check valve seat of radiator cap.
- Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
- Check if valve seat has no soil and damage.
Pull negative-pressure valve to open it, and make sure that it close
completely when released.
- Make sure that there is no dirt or damage on the valve seat of radi-
ator cap negative-pressure valve.
- Make sure that there are no unusualness in the opening and clos- ing conditions of negative-pressure valve.
Check radiator cap relief pressure.
- When connecting radiator cap to the radiator cap tester adapter (commercial service tool) (B) and t he radiator cap tester (commer-
cial service tool) (A), apply engine c oolant to the cap seal surface.
Replace radiator cap if there is an unusualness.
PBIC1536E
PBIC2816E
SMA967B
Standard : 78 - 98 kPa (0.8 - 1.0 kg/cm2, 11 - 14 psi)
Limit : 59 kPa (0.6 kg/cm
2, 9 psi)
PBIC5122J
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
WATER PUMPCO-51
< SERVICE INFORMATION > [VK45DE]
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Visually check that there is no significant dirt or rusting on water
pump body and vane.
Make sure there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
If anything is found, replace water pump.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-37, "
Inspection".
Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC1539E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CO-54
< SERVICE INFORMATION >[VK45DE]
THERMOSTAT AND WATER CONTROL VALVE
Install thermostat and water control valve with the whole circumfer-
ence of each flange part fit securely inside rubber ring. (The exam-
ple in the figure shows thermostat.)
Install thermostat with jiggle valve facing upwards. (The position deviation may be within the range of ±10 degrees)
Install water control valve with the up-mark facing up and the frame
center part facing upwards. (The position deviation may be within
the range of ±10 degrees)
Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-37, "
Inspection".
Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC0157E
PBIC0158E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
COMBINATION METERSDI-5
< SERVICE INFORMATION >
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COMBINATION METERS
System DescriptionINFOID:0000000001328433
UNIFIED METER CONTROL UNIT
Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled by the
unified meter control unit, which is built into the comb ination meter. Unified meter control unit receives sig-
nals from unified meter and A/C amp.
Warning lamp and indicator lamp of combination meter are controlled by signals drawn from the unified meter and A/C amp.
Odo/trip meter, A/T indicator and ICC system disp lay segments can be checked in self-diagnosis mode.
Meters/gauges can be checked in self-diagnosis mode.
UNIFIED METER AND A/C AMP.
Refer to DI-26, "System Description" in “UNIFIED METER AND A/C AMP”.
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
through 10A fuse [No. 19, located in the fuse block (J/B)]
to combination meter terminal 8, and
to unified meter and A/C amp. terminal 21.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 14, located in the fuse block (J/B)]
to combination meter terminal 7,
through 10A fuse [No. 12, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 22.
With the ignition switch in the ACC or ON position, power is supplied
through 10A fuse [No. 6, located in the fuse block (J/B)]
to combination meter terminal 4,
through 15A fuse [No. 10, located in the fuse block (J/B)], and
through 15A fuse [No. 11, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 46.
Ground is supplied
to combination meter terminals 5, 6 and 15
through grounds M35, M45 and M85,
to unified meter and A/C amp. terminals 29 and 30
through grounds M35, M45 and M85.
SPEEDOMETER
The speedometer indicates the vehicle speed.
ABS actuator and electric unit (control unit) provides a vehicle speed signal to the unified meter and A/C amp. with CAN communication.
Unified meter and A/C amp. converts the vehicle s peed signal to the 8-pulse signal, and outputs the vehicle
speed signal (8-pulse) to combination meter.
Combination meter indicates the vehicle speed according to vehicle speed signal (8-pulse) signal.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM provides engine speed signal to unified meter and A/C amp. with CAN communication.
Unified meter and A/C amp. transmits engine speed signal to combination meter with communication line.
SKIB7332E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
COMBINATION METERSDI-15
< SERVICE INFORMATION >
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3. Turn ignition switch ON while pressing trip transfer switch and trip reset switch at the same time.
4. After ignition switch is turned ON, release trip transfer switch and trip reset switch (within 7 seconds after the ignition switch is
turned ON).
5. All the segments on the odo/trip meter, A/T indi cator and ICC system display illuminates, and simulta-
neously the low-fuel warning lamp indicator illuminates. At this time, the unified meter control unit is turned
to self-diagnosis mode.
NOTE:
Check odo/trip meter switch and combination meter power supply and ground circuit when self-diagno-
sis mode of combination meter does not start. Replace combination meter if the results of the check are
normal.
If any of the segments are not disp layed, replace combination meter.
6. Each meter/gauge activates during pressing trip reset switch. (Then low-fuel warning lamp turns OFF.)
NOTE:
If any of the meters/gauges are not activated, replace thecombination meter.
The figure is reference.
CONSULT-III Function (METER/M&A)INFOID:0000000001328441
Refer to DI-27, "CONSULT-III Function (METER/M&A)" in “UNIFIED METER AND A/C AMP”.
Trouble DiagnosisINFOID:0000000001328442
HOW TO PERFORM TROUBLE DIAGNOSIS
1. Confirm the symptom or customer complaint.
2. Perform preliminary check. Refer to "PRELIMINARY CHECK".
3. According to the symptom chart, repair or replace the cause of the symptom. Refer to DI-16, "
Symptom
Chart".
4. Does the meter operate normally? If so, GO TO 5. If not, GO TO 2.
5. INSPECTION END
PRELIMINARY CHECK
1.CHECK OPERATION OF SELF-DIAGNOSIS MODE (COMBINATION METER)
SKIA4817E
SKIA6170E
SKIA4831E
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COMBINATION METERSDI-17
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Check voltage between combination meter harness connector M20
terminals 4, 7, 8 and ground.
OK or NG
OK >> GO TO 3.
NG >> Check harness between combination meter and fuse.
3.CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect combination meter connector.
3. Check continuity between combination meter harness connector M20 terminals 5, 6, 15 and ground.
OK or NG
OK >> INSPECTION END
NG >> Repair harness or connector.
Vehicle Speed Signal InspectionINFOID:0000000001328445
Symptom: Speedometer and odo/trip meter indication is malfunction.
1.CHECK COMBINATION METER INPUT SIGNAL
1. Connect CONSULT-III, and start engine.
2. Select “METER /M&A” on CONSULT-III.
3. Using “SPEED METER” on “Data Moni tor”, compare the value of “Data Monitor” with speedometer pointer
of combination meter.
OK or NG
OK >> Perform self-diagnosis of ABS actuator and electric unit (control unit). Refer to BRC-26, "CON-
SULT-III Functions (ABS)".
NG >> GO TO 2.
2.CHECK UNIFIED METER AND A/ C AMP. OUTPUT SIGNAL
1. Drive vehicle at approximately 40 km/h (25 MPH).
Terminals Ignition switch position
(+) (–) OFF ACC ON
Connector Terminal
M20 4
Ground 0 V
Battery
voltage Battery
voltage
70 V0 V Battery
voltage
8 Battery
voltage Battery
voltage Battery
voltage
SKIB8525E
5 – Ground
: Continuity should exist.
6 – Ground
15 – Ground
SKIB8526E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
DI-18
< SERVICE INFORMATION >
COMBINATION METERS
2. Check voltage signal between unified meter and A/C amp. har-ness connector M56 terminal 26 and ground.
OK or NG
OK >> GO TO 3.
NG-1 >> If monitor indicates “0 V” constantly, perform the following. 1. Check each unit inputting vehicle speed signal (8 pulse), harness and connector betweeneach unit and unified meter and A/C amp.
2. Repair or replace malfunctioning part.
NG-2 >> If monitor indicates “5 V” or “12 V” constantly, replace unified meter and A/C amp. Refer to DI-32,
"Removal and Installation of Unified Meter and A/C Amp".
3.CHECK CONTINUITY BETWEEN COMBINATION METER AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect combination meter connector and unified meter and A/C amp. connector.
3. Check continuity between combination meter harness connector
M20 terminal 1 and unified meter and A/C amp. harness con-
nector M56 terminal 26.
OK or NG
OK >> Replace combination meter.
NG >> Repair harness or connector.
Engine Speed Signal InspectionINFOID:0000000001328446
Symptom: Tachometer indication is malfunction.
1.CHECK COMBINATION METER INPUT SIGNAL
1. Connect CONSULT-III, and start engine.
2. Select “METER/M&A” on CONSULT-III.
3. Using “TACHO METER” on “Data Monitor”, compare the value of “Data Monitor” with tachometer pointer
of combination meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2.CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
Select “Data Monitor” of CONSULT-III to compare values between “ ENG SPEED” of “ENGINE” and “TACHO
METER” of “METER/M&A”.
OK or NG
OK >> Perform self-diagnosis of ECM. Refer to EC-117, "CONSULT-III Function (ENGINE)" (VQ35DE)
or EC-695, "
CONSULT-III Function (ENGINE)" (VK45DE).
NG >> Replace unified meter and A/C amp. Refer to DI-32, "
Removal and Installation of Unified Meter
and A/C Amp".
26 – Ground:
NOTE:
Maximum voltage may be 5 V due to
specifications (connected units).
SKIB0338E
PKIA1935E
1 – 26 : Continuity should exist.
SKIB0343E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
COMBINATION METERSDI-19
< SERVICE INFORMATION >
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Engine Coolant Temperature Signal InspectionINFOID:0000000001328447
Symptom: Water temperature gauge indication is malfunction.
1.CHECK COMBINATION METER INPUT SIGNAL
1. Connect CONSULT-III, and start engine.
2. Select “METER/M&A” on CONSULT-III.
3. Using “W TEMP METER” on “Data Monitor”, compare the value of “Data Monitor” with water temperature
gauge pointer of combination meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2.CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
Select “Data Monitor” of CONSULT-“COOLAN TEMP/S ” of “ENGINE” and “W TEMP METER” of “METER/
M&A”.
OK or NG
OK >> Perform self-diagnosis of ECM. Refer to EC-117, "CONSULT-III Function (ENGINE)" (VQ35DE)
or EC-695, "
CONSULT-III Function (ENGINE)" (VK45DE).
NG >> Replace unified meter and A/C amp. Refer to DI-32, "
Removal and Installation of Unified Meter
and A/C Amp".
Fuel Level Sensor Signal InspectionINFOID:0000000001328448
Symptom:
Fuel gauge indication is malfunctioning.
Low-fuel warning lamp indication is irregular.
NOTE:
The following symptoms are not malfunctions.
Fuel gauge Depending on vehicle posture or driving circumstance, the fuel level in the tank varies, and the pointer may
fluctuate.
If the vehicle is fueled with the ignition switch ON, the pointer will move slowly.
Low-fuel warning lamp
Depending on vehicle posture or driving circumstance, t he fuel in the tank flows and the warning lamp ON
timing may change.
1.CHECK COMBINATION METER INPUT SIGNAL
1. Select “METER A/C AMP” on CONSULT-III.
2. Using “FUEL METER” on “Data Monitor”, compare t he value of “Data Monitor” with fuel gauge pointer of
combination meter.
OK or NG
Water temperature gauge pointer Reference value of data monitor [ °C ( °F)]
Hot Approx. 130 (266)
Middle Approx. 70 - 105 (158 - 221) Cold Approx. 50 (122)
Fuel gauge pointer Reference value of data monitor [lit.] Full Approx. 86
Three quarters Approx. 70 Half Approx. 48
A quarter Approx. 25 Empty Approx. 9
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C