BRC-6
< SERVICE INFORMATION >[VDC/TCS/ABS]
PRECAUTIONS
If the following components are replaced with non-genui
ne components or converted, VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorber, strut, spring, bushing, etc.), Tires, wheels (exclude specified size),
components related to brake (pad, rotor, caliper, etc. ), components related to engine (muffler, ECM, etc.),
components related to body reinforcement (roll bar, tower bar, etc.).
Driving in the condition of breakage or excessive wear of suspension, tires or components related to the
brakes may cause VDC OFF indicator lamp and SLIP indicator lamp turn on, and the VDC system may not
operate properly.
When the TCS or VDC is activated by sudden accele ration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.
When driving on roads which have extreme slopes (s uch as mountainous roads) or high banks (such as
sharp carves on a freeway), the VDC may not operate nor mally, or VDC OFF indicator lamp and SLIP indi-
cator lamp may turn on. However, this is not a malfunction, if normal operation can be resumed after restart-
ing engine.
Sudden turns (such as spin turns, acceleration turns) , drifting, etc. When VDC function is OFF (VDC OFF
SW ON) may cause the G sensor system indicate a malf unction. However, this is not a malfunction, if nor-
mal operation can be resumed after restarting engine.
Change 4 tires at a time. Be sure to use specified- size tires that have the same brand name and pattern.
Wheel sensor errors can be detected be self-diagnosis when tires have wide abrasion variations or the size
is different from the genuine tires.
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BRC-8
< SERVICE INFORMATION >[VDC/TCS/ABS]
ON-VEHICLE SERVICE
ON-VEHICLE SERVICE
Adjustment of Steering Angl
e Sensor Neutral PositionINFOID:0000000001327658
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
CAUTION:
To adjust neutral position of steering angl e sensor, make sure to use CONSULT-III.
(Adjustment can not be done without CONSULT-III.)
1. Stop vehicle with front wheels in straight-ahead position.
2. Touch “WORK SUPPORT” and “ST ANGLE SENSOR ADJUSTMENT” on CONSULT-III screen in this order.
3. Touch “START”. CAUTION:
Do not touch steering wheel whil e adjusting steering angle sensor.
4. After approximately 10 seconds, touch “END”. (After approximately 60 seconds, it ends automatically.)
5. Turn ignition switch OFF, then turn it ON again. CAUTION:
Be sure to perform above operation.
6. Run vehicle with front wheels in straight-ahead position, then stop.
7. Select “DATA MONITOR”, “SELECTION FROM ME NU”, and “STR ANGLE SIG” on CONSULT-III screen.
Then make sure “STR ANGLE SIG” is within 0 ± 3.5 deg. If value is more than specification, repeat steps
1 to 6.
8. Erase memory of ABS actuator and electric unit (control unit) and ECM.
9. Turn ignition switch OFF.
Calibration of Decel G Sensor (AWD Models)INFOID:0000000001327659
NOTE:
After removing/installing or replacing yaw rate/side/dec el G sensor, ABS actuator and electric unit (control
unit), suspension components, or after adjusting wheel ali gnment, make sure to calibration of decel G sensor
before running vehicle.
CAUTION:
To calibrate decel G sensor, make sure to use CONS ULT-III. (Adjustment can not be done without CON-
SULT-III.)
1. Stop vehicle with front wheels in straight-ahead position.
CAUTION:
The work should be done at a horizontal place when vehicle is in the unloaded vehicle condition.
Keep all tires inflated to correct pressures. Ad just the tire pressure to the specified pressure
value.
2. Touch “WORK SUPPORT” and “DECEL G-SEN CALI BRATION” on CONSULT-III screen in this order.
3. Touch “START”. CAUTION:
Set vehicle as shown in the display.
4. After approximately 10 seconds, touch “END”. (After approximately 60 seconds, it ends automatically.)
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ABS actuator and electric unit (control unit) —
Replacing ABS actuator and electric unit (control unit) ×
Removing/Installing steering angle sensor ×
Removing/Installing steering components ×
Removing/Installing suspension components ×
Change 4 tires to new ones —
Tire rotation —
Adjusting wheel alignment ×
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BRC-10
< SERVICE INFORMATION >[VDC/TCS/ABS]
SYSTEM DESCRIPTION
SYSTEM DESCRIPTION
SchematicINFOID:0000000001327660
FunctionsINFOID:0000000001327661
VDC
In addition to the TCS/ABS function, the driver
steering amount and brake operation amount are detected
from steering angle sensor and pressure sensor, and the vehicle's driving status (amount of under steering /
over steering) is determined from information from G s ensor, wheel sensor, etc., and this information is used
to improve vehicle stability by controlling the braking and engine power to all four wheels.
SLIP indicator lamp flashes to inform the driver of VDC operation.
During VDC operation, body and brake pedal lightly vibrate and mechanical noises may be heard. This is
normal.
ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp might turn on when vehicle is subject
to strong shaking or large vibration, such as when vehi cle is on a turn table, a ship or a steep slope such as
bank while engine is running. In this case, restart engine on a normal road, and if ABS warning lamp, VDC
OFF indicator lamp, and SLIP indicator lamp turn off, there is no malfunction.
TCS
The wheel spin of the drive wheels is detected by ABS actuator and electric unit (control unit) from the wheel
speed signals from four wheels, so if wheel spin occurs , drive wheel right and left brake fluid pressure con-
trol and engine fuel cut are performed while throttle value is restricted to reduce the engi\
ne torque and
decrease the amount of wheel spin. In addition, the degree throttle is opened is controlled to achieve the
optimum engine torque.
Depending on road circumstances, the driver may have a sluggish feel. This is normal, because the opti-
mum traction has the highest priority under TCS operation.
TCS may be activated any time vehicle suddenly accelerates, suddenly down/upshifts, or is driven on a road with a varying surface friction coefficient.
During TCS operation, it informs a driver of sy stem operation by flashing SLIP indicator lamp.
ABS
The Anti-Lock Braking System is a function that detec ts wheel revolution while braking, and it improves han-
dling stability during sudden braking by electrically prev enting 4 wheel lock. Maneuverability is also improved
for avoiding obstacles.
If the electrical system malfunc tions, then the fail-safe function star ts, the ABS becomes inoperative, and
ABS warning lamp turns on.
Electrical system diagnosis by CONSULT-III is available.
During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.
When starting engine, or just after starting vehicle, brake pedal may vibrate or motor operating noises may be heard from engine compartment. This is a normal status of operation check.
SFIA1160E
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SYSTEM DESCRIPTIONBRC-11
< SERVICE INFORMATION > [VDC/TCS/ABS]
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Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
EBD
The Electronic Brake Distribution is a function that detects subtle slippages between front and rear wheels
during braking, and it improves handling stability by elec tronically controlling the brake fluid pressure which
results in reduced rear wheel slippage.
In case of electrical system malfunction, the fail- safe function is activated, EBD and ABS becomes inopera-
tive, and ABS warning lamp and brake warning lamp are turned on.
Electrical system diagnosis by CONSULT-III is available.
During EBD operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.
When starting engine, or just after starting vehicle, brake pedal may vibrate or motor operating noises may
be heard from engine compartment. This is a normal status of operation check.
Stopping distance may be longer than that of vehicles without EBD when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
Fail-Safe FunctionINFOID:0000000001327662
VDC / TCS SYSTEM
In case of malfunction in the VDC/TCS system, VDC O FF indicator lamp and SLIP indicator lamp are turned
on, and the condition of vehicle is the same as the c ondition of vehicles without VDC/TCS system. In case of
malfunction in the VDC/TCS system, the ABS control c ontinues to operate normally without VDC/TCS control.
CAUTION:
If the fail-safe function is acti vated, then perform the self-diagnos is for VDC/TCS/ABS control system.
ABS, EBD SYSTEM
In case of electrical malfunctions with the ABS, ABS warning lamp, VDC OFF indicator lamp and SLIP indica-
tor lamp will turn on. In case of electrical malfunc tions with the EBD, brake warning lamp, ABS warning lamp,
VDC OFF indicator lamp and SLIP indicator lamp wil l turn on. Simultaneously, the VDC/TCS/ABS become one
of the following conditions of the fail-safe function.
For malfunction of ABS, only the EBD is activated and t he condition of vehicle is the same condition of vehi-
cles without TCS/ABS system.
NOTE:
ABS self-diagnosis sound may be heard. That is a no rmal condition because a self-diagnosis for “Ignition
switch ON” and “The first starting” are being performed.
For malfunction of EBD, EBD and ABS become inoperative, and the condition of vehicle is the same as the
condition of vehicles wit hout TCS/ABS, EBD system.
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TROUBLE DIAGNOSISBRC-13
< SERVICE INFORMATION > [VDC/TCS/ABS]
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TROUBLE DIAGNOSIS
Fail-Safe FunctionINFOID:0000000001327665
VDC/TCS SYSTEM
In case of malfunction in the VDC/TCS system, VDC O FF indicator lamp and SLIP indicator lamp are turned
on, and the condition of vehicle is the same as the c ondition of vehicles without VDC/TCS system. In case of
malfunction in the VDC/TCS system, the ABS control c ontinues to operate normally without VDC/TCS control.
CAUTION:
If the fail-safe function is acti vated, then perform the self-diagnos is for VDC/TCS/ABS control system.
ABS, EBD SYSTEM
In case of electrical malfunctions with the ABS, ABS warning lamp, VDC OFF indicator lamp, SLIP indicator
lamp will turn on. In case of electrical malfuncti ons with the EBD, brake warning lamp, ABS warning lamp,
VDC OFF indicator lamp and SLIP indicator lamp wil l turn on. Simultaneously, the VDC/TCS/ABS become one
of the following conditions of the fail-safe function.
For malfunction of ABS, only the EBD is activated and t he condition of vehicle is the same condition of vehi-
cles without TCS/ABS system.
NOTE:
ABS self-diagnosis sound may be heard. That is a no rmal condition because a self-diagnosis for “Ignition
switch ON” and “The first starting” are being performed.
For malfunction of EBD, EBD and ABS become inoperative, and the condition of vehicle is the same as the
condition of vehicles wit hout TCS/ABS, EBD system.
How to Proceed with DiagnosisINFOID:0000000001327666
BASIC CONCEPT
Most important point to perform diagnosis is to unders tand systems (control and mechanism) in vehicle thor-
oughly.
It is also important to clarify customer complaints before inspec- tion.
First of all, reproduce symptom, and understand it fully.
Ask customer about his/her complaints carefully. In some cases, it
will be necessary to check symptom by driving vehicle with cus-
tomer.
NOTE:
Customers are not professionals. Do not assume “maybe cus-
tomer means...” or “maybe customer mentioned this symptom”.
It is essential to check symptoms right from beginning in order to repair a malfunction completely.
For an intermittent malfunction, it is important to reproduce symp-
tom based on interview with customer and past examples. Do not
perform inspection on ad hoc basis. Most intermittent malfunctions
are caused by poor contacts. In this case, it will be effective to
shake suspected harness or connector by hand. When repairs are
performed without any symptom check, no one can judge if mal-
function has actually been eliminated.
After diagnosis, make sure to perform “erase memory”. Refer to BRC-26, "
Self-Diagnosis".
For an intermittent malfunction, move harness or harness connec- tor by hand to check poor contact or false open circuit.
Always read “GI General Information” to confirm general precautions. Refer to GI-3, "
General Precaution".
SEF234G
SEF233G
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BRC-26
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Note 1: Confirm tire pressure is normal.
Note 2: ON/OFF timing of ABS warning lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected.
OFF: Approx. 2 seconds after ignition switch is turned ON (when sy
stem is in normal operation) and VDC/TCS function is not activated.
Note 3: ON/OFF timing of VDC OFF indicator lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC OFF switch is ON.
OFF: Approx. 2 seconds after ignition switch is turned ON (when system is in normal operation.) And when VDC OFF switch is OFF.
Note 4: ON/OFF timing of SLIP indicator lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC/TCS function is activa ted
while driving.
OFF: Approx. 2 seconds after ignition switch is turned ON (when sy stem is in normal operation) and VDC/TCS function is not activated.
Flashing: VDC/TCS function is active during driving
Note 5: Only AWD models.
Note 6: Serves as EBD warning lamp.
CONSULT-III Functions (ABS)INFOID:0000000001327671
CONSULT-III MAIN FUNCTION
CONSULT-III can display each diagnostic item us ing the diagnostic test modes shown following.
Self-DiagnosisINFOID:0000000001327672
OPERATION PROCEDURE
Before performing the self-diagnosis, start engine and driv e vehicle at 30 km/h (19 MPH) or more for approxi-
mately 1 minute.
ERASE MEMORY
After erasing DTC memory, start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately 1
minute as the final inspection, and make sure that the ABS warning lamp, VDC OFF indicator lamp, SLIP indi-
cator lamp and brake warning lamp turn OFF.
CAUTION:
If memory cannot be erased, perform applicably diagnosis.
NOTE:
When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp,
VDC OFF indicator lamp, SLIP indicator lamp and br ake waning lamp will not turn OFF even when the sys-
tem is normal unless the vehicle is driving at approxim ately 30 km/h (19 MPH) or more for approximately 1
minute.
Brake warning lamp will turn ON in case of parki ng brake operation (when switch is ON) or of brake fluid
level switch should not stay “ON” position.
VDC OFF switch should not stay “ON” position.
2WD/4WD Drive axle 2WD model 2WD
AWD model AWD
Monitor item Display content
Data monitor
Condition Reference value in
normal operation
Diagnostic test mode Function
WORK SUPPORT This mode enables a technician to adjust some devices faster and more accurately by following the
indications on CONSULT-III.
SELF-DIAG RESULTS Self-diagnostic results can be read and erased quickly.
DATA MONITOR Input/Output data in the ABS actuator and electric unit (control unit) can be read.
CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of communication can be read.
ACTIVE TEST Diagnostic Test Mode in which CONSULT-III drives
some actuators apart from the ABS actuator and
electric unit (control unit) and also shifts some parameters in a specified range.
FUNCTION TEST Performed by CONSULT-III inst ead of a technician to determine whether each system is “OK” or “NG”.
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read.
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TROUBLE DIAGNOSISBRC-31
< SERVICE INFORMATION > [VDC/TCS/ABS]
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When active test is performed while depressing, t he pedal depression amount will change. This is normal.
“TEST IS STOPPED” is displayed 10 seconds after operation start.
After “TEST IS STOPPED” is displayed, touch “BACK” and perform test again.
TEST ITEM
Solenoid Valve
NOTE:
The example shown is for the front right wheel. The procedure for the other wheels is the same as given
below.
When performing an active test of the ABS function, se lect the main item for each test item. In addition,
when performing an active test of the VDC/TCS function, select the item menu for each test item.
For the ABS solenoid valve, touch “UP” “KEEP” “DOWN”, and for the ABS solenoid valve (ACT), touch “UP”
“ACTUATOR UP” “ACTUATOR KEEP”, and check to make su re that all solenoid valve (in, out) are operating
as given in the table below.
*: ON for 1 to 2 seconds after the touch, and then OFF
ABS Motor
Touch “ON” and “OFF” on the screen. Make sure AB S motor relay operates as shown in table below.
For Fast and Accurate DiagnosisINFOID:0000000001327675
PRECAUTIONS FOR DIAGNOSIS
Before performing diagnosis, always read precautions. Refer to BRC-13, "How to Proceed with Diagnosis".
If ABS actuator and electric unit (control unit), steer ing angle sensor, steering system parts or suspension
system parts have been replaced, or if alignment has been adjusted, be sure to adjust neutral position of
steering angle sensor before driving. Refer to BRC-8, "
Adjustment of Steering Angle Sensor Neutral Posi-
tion".
After diagnosis is finished, be sure to erase memory. Refer to BRC-26, "
Self-Diagnosis".
When checking continuity and voltage between units, be sure to check for disconnection, looseness, bend,
or collapse of connector terminals. If any malfuncti on is found, repair or replace connector terminals.
For intermittent symptoms, possible cause is malfunc tion in harness, harness connector, or terminals. Move
harness, harness connector, and terminals to check for poor connections.
If a circuit tester is used for the check, be ca reful not to forcibly extend any connector terminal.
To use CONSULT-III to perform self-diagnosis of ABS act uator and electric unit (control unit), active tests, or
work support, first stop work, then connect CONSULT-III and select “ABS”.
While self-diagnostic results of CONSULT-III shows malf unction, if CONSULT-III active test is performed, an
engine system error may be indicated. In this case, start engine to resume the normal screen.
VDC/TCS/ABS system electronica lly controls brake operation and engine output. The following symptoms
may be caused by normal operations:
Operation ABS solenoid valve ABS so
lenoid valve (ACT)
UP KEEP DOWN UP ACTUATOR
UP ACTUATOR
KEEP
FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
CV 1 OFF OFF OFF OFF ON ON
SV 1 OFF OFF OFF OFF ON* OFF
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY ON ON
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BRC-32
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Basic Inspection
INFOID:0000000001327676
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE PADS INSPECTION
1. Check fluid level in the brake reservoir tank. If fluid level is low, refill brake fluid.
2. Check brake piping and around ABS actuator and electric uni t (control unit) for leaks. If there is leaking or
oozing fluid, check the following items.
If ABS actuator and electric unit (control unit) connec tion is loose, tighten piping to the specified torque
and re-perform the leak inspection to make sure there are no leaks.
If there is damage to the connection flare nut or AB S actuator and electric unit (control unit) screw,
replace the damaged part and re-perform the leak inspection to make sure there are no leaks.
When there is fluid leaking or oozing from a part other than ABS actuator and electric unit (control unit)
connection, if fluid is just oozing out, use a clean cl oth to wipe off the oozing fluid and re-check for leaks.
If fluid is still oozing out, replace the damaged part.
When there is fluid leaking or oozing at ABS actuator and electric unit (control unit), if fluid is just oozing
out, use a clean cloth to wipe off oozing fluid and re-che ck for leaks. If fluid is still oozing out, replace
ABS actuator and electric unit (control unit) body.
CAUTION:
ABS actuator and electric unit (contr ol unit) body can not be disassembled.
3. Check brake pad degree of wear. Refer to BR-18, "
On-Vehicle Inspection" in “Front Disc Brake” and BR-
24, "On-Vehicle Inspection" in “Rear Disc Brake”
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure battery positive cable, negative cabl e and ground connection are not loose. If looseness is
detected, tighten the cables. In additi on, check the battery voltage to make sure it has not dropped and alter-
nator is normal.
ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR LAMP AND BRAKE WARN-
ING LAMP INSPECTION
Symptom Symptom description Result
Motor operation noise This is noise of motor in
side ABS actuator and electr ic unit (control unit).
Slight noise may occur during VDC, TCS, and ABS operation.
Normal
When the vehicle speed goes over 20 km/h (12.5 MPH), motor and valves
operating noise may be heard. It happens only once after ignition switch is
ON. This is a normal status of the system operation check.
System operation check noise When engine starts, slight “click” noise may be heard from engine room.
This is normal and is part of system operation check. Normal
VDC/TCS operation
(SLIP indicator lamp blinking) TCS may activate momentarily if wheel speed changes when driving over
location where friction coefficient varies, when up/downshifting, or when ful-
ly depressing accelerator pedal.
Normal
Cancel the VDC/TCS
function for the inspec-
tion on a chassis dyna-
mometer.
For inspection of speedometer or other instruments, press VDC OFF switch
to turn VDC/TCS function off.
When accelerator pedal is depressed on a chassis dynamometer (fixed
front-wheel type), vehicle speed will not increase. This is not normal. It is re-
sult of TCS being activated by stationary front wheels. Warning lamp may
also illuminate to indicate “sensor system error”. This is also normal, and is
the result of the stationary front wheels being detected. To be certain, restart
engine, and drive vehicle at 30 km/h (19 MPH) or more. Make sure warning
lamp does not illuminate.
ABS operation
(Longer stopping distance) On roads with low friction coefficients, such as snowy roads or gravel roads,
vehicles with ABS may require a longer stopping distance. Therefore, when
driving on such roads, avoid overconfidence and keep speed sufficiently
low.
Normal
Insufficient feeling of accelera-
tion Depending on road conditions, driver may feel that feeling of acceleration is
insufficient. This is because traction control, which controls engine and
brakes to achieve optimal traction, has the highest priority (for safety). As a
result, there may be times when acceleration is slightly less than usual for
the same accelerator pedal operation.
Normal
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