OVERHAULAT-259
< SERVICE INFORMATION >
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VK45DE models for 4WD
SCIA8101E
1. Rear oil seal 2. Self-sealing bolt 3. Bracket
4. Adapter case 5. Parking actuator support 6. Parking pawl
7. Return spring 8. Pawl shaft 9. Seal ring
10. Needle bearing 11. Gasket 12. Revolution sensor
13. Parking gear 14. Output shaft 15. Bearing race
16. Needle bearing 17. Manual plate 18. Parking rod
19. Manual shaft oil seal 20. Manual shaft 21. O-ring
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TROUBLE DIAGNOSISBRC-25
< SERVICE INFORMATION > [VDC/TCS/ABS]
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ACTUATOR RLY Actuator relay operation status Actuator (solenoid) is active
(“ACTIVE TEST” with CONSULT-III)
ON
When actuator relay is inactive
(in fail-safe mode) OFF
OFF LAMP VDC OFF indicator lamp status
(Note 3) When VDC OFF indicator lamp is ON ON
When VDC OFF indicator lamp is OFF OFF
SLIP LAMP SLIP indicator lamp status
(Note 4) When SLIP indicator lamp is ON ON
When SLIP indicator lamp is OFF OFF
FR LH IN SOL
FR LH OUT SOL
FR RH IN SOL
FR RH OUT SOL
RR RH IN SOL
RR RH OUT SOL
RR LH IN SOL
RR LH OUT SOL Solenoid valve operation Actuator (solenoid) is active (“ACTIVE
TEST” with CONSULT-III) and actuator re-
lay is active (ignition switch ON)
ON
When actuator (solenoid) is not active or
actuator relay is inactive (in fail-safe
mode) OFF
CV1
CV2
SV1
SV2 VDC/TCS switch-over valve status When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT-III)
and actuator relay is active (ignition switch
ON)
ON
When actuator (switch-over valve) is not
active or actuator relay is inactive (in fail-
safe mode) OFF
DECEL G-SEN Longitudinal acceleration detected by decel
G sensor (Note 5) Vehicle stopped Approx. 0 G
Vehicle running -1.7 to +1.7 G
FLUID LEV SW ON/OFF status of brake fluid level switch When brake fluid level switch ON ON
When brake fluid level switch OFF OFF
VDC FAIL SIG
TCS FAIL SIG
ABS FAIL SIG
EBD FAIL SIG Fail signal status VDC fail
TCS fail
ABS fail
EBD fail
ON
VDC normal
TCS normal
ABS normal
EBD normal OFF
EBD WARN LAMP Brake warning lamp on condition
(Note 6) Brake warning lamp ON ON
Brake warning lamp OFF OFF
EBD SIGNAL EBD operation EBD active ON
EBD not active OFF
ABS SIGNAL ABS operation ABS active ON
ABS not active OFF
TCS SIGNAL TCS operation TCS active ON
TCS not active OFF
VDC SIGNAL VDC operation VDC active ON
VDC not active OFF
CRANKING SIG CRANKING status Cranking ON
Not cranking OFF
4WD FAIL REQ ETS fail status (Note 5) ETS fail ON
ETS normal OFF
Monitor item Display content
Data monitor
Condition Reference value in
normal operation
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BRC-26
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Note 1: Confirm tire pressure is normal.
Note 2: ON/OFF timing of ABS warning lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected.
OFF: Approx. 2 seconds after ignition switch is turned ON (when sy
stem is in normal operation) and VDC/TCS function is not activated.
Note 3: ON/OFF timing of VDC OFF indicator lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC OFF switch is ON.
OFF: Approx. 2 seconds after ignition switch is turned ON (when system is in normal operation.) And when VDC OFF switch is OFF.
Note 4: ON/OFF timing of SLIP indicator lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC/TCS function is activa ted
while driving.
OFF: Approx. 2 seconds after ignition switch is turned ON (when sy stem is in normal operation) and VDC/TCS function is not activated.
Flashing: VDC/TCS function is active during driving
Note 5: Only AWD models.
Note 6: Serves as EBD warning lamp.
CONSULT-III Functions (ABS)INFOID:0000000001327671
CONSULT-III MAIN FUNCTION
CONSULT-III can display each diagnostic item us ing the diagnostic test modes shown following.
Self-DiagnosisINFOID:0000000001327672
OPERATION PROCEDURE
Before performing the self-diagnosis, start engine and driv e vehicle at 30 km/h (19 MPH) or more for approxi-
mately 1 minute.
ERASE MEMORY
After erasing DTC memory, start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately 1
minute as the final inspection, and make sure that the ABS warning lamp, VDC OFF indicator lamp, SLIP indi-
cator lamp and brake warning lamp turn OFF.
CAUTION:
If memory cannot be erased, perform applicably diagnosis.
NOTE:
When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp,
VDC OFF indicator lamp, SLIP indicator lamp and br ake waning lamp will not turn OFF even when the sys-
tem is normal unless the vehicle is driving at approxim ately 30 km/h (19 MPH) or more for approximately 1
minute.
Brake warning lamp will turn ON in case of parki ng brake operation (when switch is ON) or of brake fluid
level switch should not stay “ON” position.
VDC OFF switch should not stay “ON” position.
2WD/4WD Drive axle 2WD model 2WD
AWD model AWD
Monitor item Display content
Data monitor
Condition Reference value in
normal operation
Diagnostic test mode Function
WORK SUPPORT This mode enables a technician to adjust some devices faster and more accurately by following the
indications on CONSULT-III.
SELF-DIAG RESULTS Self-diagnostic results can be read and erased quickly.
DATA MONITOR Input/Output data in the ABS actuator and electric unit (control unit) can be read.
CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of communication can be read.
ACTIVE TEST Diagnostic Test Mode in which CONSULT-III drives
some actuators apart from the ABS actuator and
electric unit (control unit) and also shifts some parameters in a specified range.
FUNCTION TEST Performed by CONSULT-III inst ead of a technician to determine whether each system is “OK” or “NG”.
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read.
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BRC-30
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Note: Serves as
EBD warning lamp.
Active TestINFOID:0000000001327674
CAUTION:
Do not perform active test while driving vehicle.
Make sure to completely bleed air from the brake system.
Active test can not be performed when EBD, ABS, TCS or VDC operation is malfunction.
ABS and brake warning lamps tu rn on during the active test.
NOTE:
RR LH IN SOL
(ON/OFF) ×
Rear LH IN ABS solenoid (ON/ OFF) status is displayed.
RR LH OUT SOL
(ON/OFF) ×
Rear LH OUT ABS solenoid (ON/OFF) status is displayed.
OFF LAMP
(ON/OFF) ×
OFF Lamp (ON/OFF) status is displayed.
MOTOR RELAY
(ON/OFF) ×
ABS motor relay signal (ON/OFF) status is displayed.
ACTUATOR RLY
(ON/OFF) ×
ABS actuator relay signal (O N/OFF) status is displayed.
CV1
(ON/OFF) Primary side switch-over solenoid valve 1 (cut valve 1) (ON/OFF) status
is displayed.
CV2
(ON/OFF) Secondary side switch-over solenoid valve 2 (cut-valve 2) (ON/OFF)
status is displayed.
SV1
(ON/OFF) Primary side switch-over solenoid valve 1 (suction valve 1) (ON/OFF)
status is displayed.
SV2
(ON/OFF) Secondary side switch-over solenoid valve 2 (suction valve 2) (ON/
OFF) status is displayed.
VDC FAIL SIG
(ON/OFF) VDC fail signal (ON/OFF) status is displayed.
TCS FAIL SIG
(ON/OFF) TCS fail signal (ON/OFF) status is displayed.
ABS FAIL SIG
(ON/OFF) ABS fail signal (ON/OFF) status is displayed.
EBD FAIL SIG
(ON/OFF) EBD fail signal (ON/OFF) status is displayed.
EBD SIGNAL
(ON/OFF) EBD operation (ON/OFF) status is displayed.
ABS SIGNAL
(ON/OFF) ABS operation (ON/OFF) status is displayed.
TCS SIGNAL
(ON/OFF) TCS operation (ON/OFF) status is displayed.
VDC SIGNAL
(ON/OFF) VDC operation (ON/OFF) status is displayed.
EBD WARN LAMP
(ON/OFF) Brake warning lamp (ON/OFF) status is displayed. (Note)
CRANKING SIG
(ON/OFF) Cranking condition (ON/OFF) status is displayed.
4WD FAIL REQ
(ON/OFF) AWD fail-safe signal (ON/OFF) status is displayed.
2WD/4WD
(2WD/4WD) Distinguish 2WD and AWD
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS
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UNIFIED METER AND A/C AMPDI-29
< SERVICE INFORMATION >
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NOTE:
Monitored item that does not match the vehicle is deleted from the display automatically.
*1: It dose not change when fastening or unfastening the passenger seat belt.
*2: Monitor keeps indicating “off” when brake warning lamp is on by the parking brake operation or low brake fluid level.
Power Supply and Gro und Circuit InspectionINFOID:0000000001328459
1.CHECK FUSE
Check for blown unified meter and A/C amp. fuses.
OK or NG
OK >> GO TO 2.
NG >> Be sure to eliminate cause of malfunction before installing new fuse. Refer to PG-3, "
Schematic".
2.CHECK POWER SUPPLY CIRCUIT
OIL W/L [On/Off] X Indicates [On/Off] condition of oil pressure warning lamp.
VDC/TCS IND [On/Off] X Indicates [On/Off] condition of VDC OFF indicator lamp.
ABS W/L [On/Off] X Indicates [On/Off] condition of ABS warning lamp.
SLIP IND [On/Off] X Indicates [On/Off] condition of SLIP indicator lamp.
BRAKE W/L [On/Off]
*2X Indicates [On/Off] condition of brake warning lamp.
KEY G W/L [On/Off] X Indicates [On/Off] condition of key warning lamp (green).
KEY R W/L [On/Off] X Indicates [On/Off] condition of key warning lamp (red).
KEY KNOB W/L [On/Off] X Indicates [On/Off] condition of key knob warning lamp.
M RANGE SW [On/Off] X X Indicates [On/Off] condition of manual mode range switch.
NM RANGE SW [On/Off] X X Indicates [On/Off] condition of except for manual mode range
switch.
AT SFT UP SW [On/Off] X X Indicates [On/Off] condition of A/T shift-up switch.
AT SFT DWN SW [On/Off] X X Indicates [On/Off] condition of A/T shift-down switch.
BRAKE SW [On/Off] X Indicates [On/Off] condition of brake switch (stop lamp switch).
AT-M IND [On/Off] X X Indicates [On/Off] condition of A/T manual mode indicator.
AT-M GEAR [5-1] X X Indicates [5-1] condition of A/T manual mode gear position.
P RANGE IND [On/Off] X X Indicates [On/Off] condition of A/T shift P range indicator.
R RANGE IND [On/Off] X X Indicates [On/Off] condition of A/T shift R range indicator.
N RANGE IND [On/Off] X X Indicates [On/Off] condition of A/T shift N range indicator.
D RANGE IND [On/Off] X X Indicates [On/Off] condition of A/T shift D range indicator.
AT CHECK W/L X Indicates [On/Off] cond ition of AT CHECK warning lamp.
CRUISE IND [On/Off] X Indicates [On/Off] condition of CRUISE indicator lamp.
SET IND [On/Off] X Indicates [On/Off] condition of SET indicator lamp.
CRUISE W/L [On/Off] X Indicates [On/Of f] condition of ICC warning lamp.
4WD LOCK SW [On/Off] X This item is not used for this model. “off” is always displayed.
4WD LOCK IND [On/Off] X This item is not used for this model. “off” is always displayed.
4WD W/L [On/Off] X Indicates [On/Off] condition of AWD warning lamp.
RR COMB STATE [OK/NG] X Indicates [OK/NG] condition of rear combination lamp circuit. Display item [Unit]
MAIN
SIGNALS SELECTION
FROM MENU Contents
Power source Fuse No.
Battery power supply 19 ACC power supply 10, 11
Ignition power supply 12
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GI-34
< SERVICE INFORMATION >
CONSULT-III/GST CHECKING SYSTEM
CONSULT-III/GST CHECKING SYSTEM
DescriptionINFOID:0000000001572193
When CONSULT-III/GST is connected with a data link connector
(A) equipped on the vehicle side, it will communicate with the con-
trol unit equipped in the vehicle and then enable various kinds of
diagnostic tests.
Refer to CONSULT-III Operation Manual for more information.
CONSULT-III Function a nd System Application*1INFOID:0000000001572194
x: Applicable
*1: If GST application is eq uipped, functions in accordance with SAE J1979 and ISO 15031-5 can be used.
1 : Instrument driver lower panel
JPAIA0066ZZ
Diagnostic test
mode Function
ENGINE
A/T
AIR BAG
REARVIEW CAMERA
METER A/C AMP BCM
AUTO DRIVE POS.
ABS (Including VDC) IPDM E/R
ICC
ALL MODE AWD/4WD INTELLIGENT KEY LDW
Work support This mode enables a technician to adjust some devices faster
and more accurately by following the indications on CON-
SULT-III. xx - x - xxx- x- xx
Self-diagnostic re-
sults Self-diagnostic results can be read and erased quickly. xxx - xxxxxxxxx
Trouble diagnos-
tic record Current self-diagnostic results and all trouble diagnostic
records previously stored can be read.
--x----------
Data monitor Input/Output data in the ECU can be read. xx - xxxxxxxxxx
CAN diagnosis
support monitor The condition of CAN communication line can be read. xx- - xxxxxxxxx
Active test Diagnostic Test Mode in whic
h CONSULT-III drives some ac-
tuators apart from the ECUs and also shifts some parameters
in a specified range. x- -- - xxxxxxxx
DTC & SRT con-
firmation The results of SRT (System Readiness Test) and the self-di-
agnosis status/result can be confirmed.
x- -- ---------
DTC work support This mode enables a technician to monitor the status/results
of self-diagnosis performed by the ECU. xx-- ---------
ECU (ECM/TCM)
part number ECU (ECM/TCM) part number can be read. x x - x - x x x - x x x x
ECU discriminat-
ed No. Classification number of a replacement ECU can be read to
prevent an incorrect ECU from being installed.
-- x- ---------
Function test This mode can show results of self-diagnosis of ECU with ei-
ther 'OK' or 'NG'. For engines, more practical tests regarding
sensors/switches and/or actuators are available.
xxx- ---x-----
Configuration — -----x------ -
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HOW TO USE THIS SECTIONLAN-37
< SERVICE INFORMATION > [CAN]
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HOW TO USE THIS SECTION
CautionINFOID:0000000001328628
This section describes information peculiar to a v ehicle, sheets for trouble diagnosis, and inspection proce-
dures.
For trouble diagnosis procedure LAN-14, "
Trouble Diagnosis Procedure".
Abbreviation ListINFOID:0000000001328629
Abbreviations in CAN communication signal chart, and the diagnosis sheet are as per the following list.
Abbreviation Unit name SELECT SYSTEM
(CONSULT-III) CAN DIAG SUPPORT MNTR
(CONSULT-III)
4WD AWD control unit ALL MODE AWD/4WD AWD/4WD
A-BAG Air bag diagnosis sensor unit AIR BAG – ABS ABS actuator and electric un it (control unit) ABS VDC/TCS/ABS
ADP Driver seat control unit AUTO DRIVE POS. –
BCM BCM BCM BCM/SEC
DISP Display control unit – DISPLAY DLC Data link connector – –
ECM ECM ENGINE ECM
ICC ICC unit ICC ICC
ICC/e4WD
I-KEY Intelligent Key unit INTELLIGENT KEY I-KEY
IPDM-E IPDM E/R IPDM E/R IPDM E/R LANE LDW camera unit LDW –
LASER ICC sensor – ICC SENSOR M&A Unified meter and A/C amp. METER/M&A METER/M&A
STRG Steering angle sensor – STRG TCM TCM TRANSMISSION TCM
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TROUBLE DIAGNOSISLAN-39
< SERVICE INFORMATION > [CAN]
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TROUBLE DIAGNOSIS
CAN Diagnostic Support MonitorINFOID:0000000001328634
Use “CAN DIAG SUPPORT MNTR” for detecting the root cause.
MONITOR ITEM LIST (CONSULT-III)
ECM
0: Error at present, 1 – 39: Error in the past (Number m eans the number of times the ignition switch is turned OFF →ON)
*: 39 or higher number is fixed at 39 until the self-diagnosis result is erased.
AWD Control Unit
NOTE:
Replace the unit when “NG” is indicated on the “INITIAL DIAG”.
ICC Unit
NOTE:
Replace the unit when “NG” is indicated on the “INITIAL DIAG”.
ITEM CAN DIAG SUP-
PORT MNTR Description Normal Error
PRSNT PAST PRSNT PAST
ECM TRANSMIT DIAG Signal transmission status
OKOK
or
1 – 39
*UNKWN 0
VDC/TCS/ABS
Signal receiving status from the ABS actu-
ator and electric unit (control unit)
METER/M&A Signal receiving status from the unified
meter and A/C amp.
BCM/SEC Signal receiving status from the BCM
ICC Signal receiving status from the ICC unit
HVAC Not used even though indicated
TCM Signal receiving status from the TCM OK OK
or
1 – 39
*UNKWN 0
EPS Not used even though indicated
IPDM E/R Signal receiving status from the IPDM E/R OK OK
or
1 – 39
*UNKWN 0
e4WD Not used even though indicated
AWD/4WD Signal receiving status from the AWD con-
trol unit OKOK
or
1 – 39
*UNKWN 0
ITEM CAN DIAG SUP-
PORT MNTR DescriptionNormal Error
PRSNT
4WD INITIAL DIAG Status of CAN controller
OKNG
TRANSMIT DIAG Signal transmission status
UNKWN
VDC/TCS/ABS Signal receiving status from th
e ABS actuator and electric unit
(control unit)
ECM Signal receiving status from the ECM
TCM Not used even though indicated
METER/M&A Signal receiving status from the unified meter and A/C amp. OK UNKWN
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