PG-1
ELECTRICAL
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CONTENTS
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
SERVICE INFORMATION .. ..........................2
DTC INDEX ..................................................... .....2
U1000 .................................................................. ......2
POWER SUPPLY ROUTING CIRCUIT ...............3
Schematic ........................................................... ......3
Wiring Diagram - POWER - ......................................4
Fuse ........................................................................16
Fusible Link .............................................................16
Circuit Breaker ........................................................16
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) .................
17
System Description ............................................. ....17
CAN Communication System Description ...............18
CAN Communication Unit .......................................18
Function of Detecting Ignition Relay Malfunction ....18
CONSULT-III Function (IPDM E/R) ..................... ....18
Auto Active Test ......................................................20
Schematic ...............................................................22
IPDM E/R Terminal Arrangement ...........................23
IPDM E/R Power/Ground Circuit Inspection ...........23
U1000 CAN COMM CIRCUIT .................................24
Removal and Installation of IPDM E/R ....................24
GROUND ...........................................................26
Ground Distribution .............................................. ....26
HARNESS .........................................................40
Harness Layout ................................................... ....40
Wiring Diagram Codes (Cell Codes) .......................60
ELECTRICAL UNITS LOCATION ....................64
Electrical Units Location ..........................................64
HARNESS CONNECTOR .................................68
Description ...............................................................68
ELECTRICAL UNITS ........................................71
Terminal Arrangement .............................................71
SMJ (SUPER MULTIPLE JUNCTION) .............73
Terminal Arrangement .............................................73
STANDARDIZED RELAY .................................75
Description ...............................................................75
FUSE BLOCK - JUNCTION BOX (J/B) ............77
Terminal Arrangement .............................................77
FUSE, FUSIBLE LINK AND RELAY BOX ........78
Terminal Arrangement .............................................78
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PG-16
< SERVICE INFORMATION >
POWER SUPPLY ROUTING CIRCUIT
Fuse
INFOID:0000000001328867
If fuse is blown, be sure to eliminate cause of malfunction before installing new fuse.
Use fuse of specified rating. Never use fuse of more than specified
rating.
Do not partially install fuse; always insert it into fuse holder prop- erly.
Remove fuse for “ELECTRICAL PARTS (BAT)” if vehicle is not used for a long period of time.
Fusible LinkINFOID:0000000001328868
A melted fusible link can be detected either by visual inspection or by
feeling with finger tip. If its condition is questionable, use circuit
tester or test lamp.
CAUTION:
• If fusible link should melt, it is possible that critical circuit
(power supply or large current carrying circuit) is shorted. In
such a case, carefully check an d eliminate cause of malfunc-
tion.
Never wrap outside of fusible li nk with vinyl tape. Important:
Never let fusible link touch an y other wiring harness, vinyl or
rubber parts.
Circuit BreakerINFOID:0000000001328869
The PTC thermistor generates heat in response to current flow. The
temperature (and resistance) of the thermistor element varies with
current flow. Excessive current flow will cause the element's temper-
ature to rise. When the temperature reaches a specified level, the
electrical resistance will rise sharply to control the circuit current.
Reduced current flow will cause the element to cool. Resistance falls
accordingly and normal circuit current flow is allowed to resume.
CEL083
CKIM0195E
SEL109W
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-17
< SERVICE INFORMATION >
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE
ROOM)
System DescriptionINFOID:0000000001328870
IPDM E/R (Intelligent Power Distribution Module Engi ne Room) integrates the relay box and fuse block
which were originally placed in engine compartment. It c ontrols integrated relay via IPDM E/R control circuit.
IPDM E/R-integrated control circuit performs ON-OFF operation of relay, CAN communication control, oil
pressure switch signal, and hood switch signal reception, etc.
It controls operation of each electrical pa rt via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R-integr ated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
IPDM E/R receives a request signal fr om each control unit with CAN communication. It controls each system.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control uni t using two communication lines (CAN-L line, CAN-H
line), it is possible to transmit maximum amount of in formation with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
Fail- Safe Control
When CAN communication with other control units is impos sible, IPDM E/R performs fail-safe control. After
CAN communication recovers normally, it also returns to normal control.
Operation of control parts by IPDM E/R during fail-safe mode is as follows:
IPDM E/R STATUS CONTROL
In order to save power, IPDM E/R switches status by itself based on each operating condition.
1. CAN communication status CAN communication is normally performed with other control units.
Individual unit control by IPDM E/R is normally performed.
When sleep request signal is received from BCM, mode is switched to sleep waiting status.
2. Sleep waiting status Process to stop CAN communication is activated.
Control system Transmit control unit Control part
Lamp control BCM Headlamps (HI, LO)
Front fog lamps
Parking, license plate, side marker and tail lamps
Wiper control BCM Front wipers
Rear window defogger control BCM Rear window defogger
A/C compressor control ECM A/C compressor (magnet clutch)
Cooling fan control ECM Cooling fan
Horn control BCM Horn
Controlled system Fail-safe mode
Headlamp With the ignition switch ON, the headlamp (low) is ON.
With the ignition switch OFF, the headlamp (low) is OFF.
Parking, license plate side marker, and
tail lamps With the ignition switch ON, the parking, license plate, side marker and tail lamps is ON.
With the ignition switch OFF, the parking, license plate, side marker and tail lamps is OFF.
Cooling fan With the ignition switch ON, the cooling fan HI operates.
With the ignition switch OFF, the cooling fan stops.
Front wiper Until the ignition switch is turned OFF, the front wiper LO and HI remains in the same status
it was in just before fail-safe control was initiated.
Rear window defogger Rear window defogger relay OFF
A/C compressor A/C compressor OFF
Front fog lamps Front fog lamp relay OFF
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-23
< SERVICE INFORMATION >
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IPDM E/R Terminal ArrangementINFOID:0000000001328877
IPDM E/R Power/Ground Circuit InspectionINFOID:0000000001370717
1.CHECK FUSE AND FUSIBLE LINK
Make sure the following fusible links or IPDM E/R fuses are not blown.
CKIM0237E
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PG-24
< SERVICE INFORMATION >
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
OK or NG
OK >> GO TO 2.
NG >> If fuse or fusible link blown, be sure to e liminate cause of malfunction before installing new one.
2.CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check voltage between IPDM E/R harness connector and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3.CHECK GROUND CIRCUIT
1. Disconnect IPDM E/R harness connectors.
2. Check continuity between IPDM E/R harness connectors and ground.
OK or NG
OK >> INSPECTION END
NG >> Repair harness or connector.
U1000 CAN COMM CIRCUITINFOID:0000000001366489
1.PERFORM SELF DIAGNOSTIC
1. Turn ignition switch ON and wait for 2 seconds or more.
2. Check “Self Diagnostic Result” of IPDM E/R.
Is
“CAN COMM CIRCUIT” displayed?
YES >> Refer to LAN-43, "CAN System Specification Chart".
NO >> Refer to GI-25, "
How to Perform Efficient Diagnosis for an Electrical Incident".
Removal and Installation of IPDM E/RINFOID:0000000001328880
REMOVAL
1. Remove battery. Refer to SC-6, "Removal and Installation".
Terminal No. Power source Fuse and fusible link No.
1
Battery power E
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— 71
78
Te r m i n a l s
Voltage (Ap-
prox.)
(+) (-)
IPDM E/R connector Terminal Ground
E3 1
Battery voltage
2
PKIB6562E
IPDM E/R connector Terminal
GroundContinuity
E8 38
E9 50
Ye s
60
SKIA6184E
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FUSE BLOCK - JUNCTION BOX (J/B)PG-77
< SERVICE INFORMATION >
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FUSE BLOCK - JUNCTION BOX (J/B)
Terminal ArrangementINFOID:0000000001328889
CKIM0652E
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PG-78
< SERVICE INFORMATION >
FUSE, FUSIBLE LINK AND RELAY BOX
FUSE, FUSIBLE LINK AND RELAY BOX
Terminal ArrangementINFOID:0000000001328890
CKIM0223E
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POWER STEERING OIL PUMPPS-35
< SERVICE INFORMATION >
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1. Apply recommended grease to oil seal lips (1). Apply recom- mended fluid to around oil seal, and then install oil seal to body
assembly.
2. Apply recommended fluid to drive shaft assembly and press drive shaft assembly into body assembly with suitable tool, then
install snap ring.
3. Apply recommended fluid to O-ring and Install O-ring into body assembly.
4. Install side plate to body assembly.
5. Install lock pin into lock pin hole, and install cam-ring as shown in the figure.
When installing cam-ring, turn carved face with a letter (E) of itto rear cover.
CAUTION:
Do not confuse the assembling direction of cam ring. If
cam ring is installed facing th e incorrect direction, it may
cause pump operation malfunction.
6. Install rotor to body assembly. When installing rotor, turn punch mark face on rotor to bodyassembly.
SGIA1150E
SGIA0422E
SGIA0591E
SGIA0424E
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